Anil M. Kumar
Visakhapatnam
Summary
Mechanical Engineer with 26 years of experience in QA/QC across a wide range of industrial sectors, including Nitric acid chemical plants, refineries, oil terminals, port infrastructure, nuclear power projects, thermal power plant -BOP Package, Steel plant and non-refinery facilities such as MEG process plants.
Overview
28
28
years of professional experience
1
1
Certification
Work History
Sr Manager – Quality
M/s Tata Projects Ltd
Hyderabad
05.2008 - Current
- Coordinating the site inspection activities as per field quality plan and specification.
- For customer satisfaction, 100 % ensuring the requirements of project specification and field quality plans.
- For minimizing the weld repair percentage –Giving verbal toolbox talks to welders and conducting the close surveillances.
- 3.2m dia CW pipe line & 800mm &700 mm dia ACW pipeline -Weld visual, Radiography, Hydro test, Painting Inspection.
- LP Piping Inspection Activities
- Inspection of Air-conditioning system equipment’s, pipelines, ducting and insulation.
- Inspection of air compressor system Equipment & pipelines.
- Inspection of Ventilation system equipment and pipelines.
- Pre-treatment and post treatment plants equipment and piping inspection.
- EOT cranes inspection activities.-Crane girder alignment, welding, L.T, C.T Travelling time, S.W.L- Load Testing and over load test.
- Structural steel of TG, mill bunker, annexure building, air compressor house, raw water pump house, and pipe racks.-
- Inspection of underground pipe line Wrapping Coating &holiday testing
- Ensuring all measuring instruments using all is calibrated.
- Vender end inspection activities for project supply items-
- Fire fighting deluge valves of M/s HD fire, Jargon Dist, Maharashtra.
- TG-Building, Double skin colour coated wall puff cladding of M/s Syntax, Ahmadabad, and Gujarat.
- G.I Metal deck sheet of M/s Pinner industries ltd, Tara pure, Maharashtra.
Senior Engineer – Quality Control
M/s PMC Projects (I) Pvt. Ltd – Adani Group
Mundra Port and SEZ
04.2007 - 05.2008
- Inspection of Jetty firefighting &bunker piping.
- Air conditioning container’s structure inspection activities.
- Inspection of Load testing of EOT crane, Port user crane RMQC &RTGs.
- Ductile iron pipeline inspection.
- Inspection of structures for Storage material.
- Inspection of crane CR-120 rail welding (SMAW & thermite welding).
- Vender end inspection activities for project supply items-
- APL-5L pipe inspection at M/S Welspun Steel, Anjar, Gujarat
- TMT bars inspection of M/S Mid India,Gandhdham, Gujarat
- TMT bars inspection of well spun steel, Anjar, Gujarat.
- Inspection of IS 1239&3589 Pipes of M/S Ratnamani steels &tubes Pvt. Ltd. Anjar, Gujarat.
Lead Quality Engineer
M/s Indian Oil Tanking Ltd
Guru Govind Singh Terminal, Mundra
11.2006 - 04.2007
- As a lead quality -Conducted inspection of piping and tankage for HPCL terminal projects.
- Preparing ITP for piping, tankage, static and Rotary equipments.
- Preparing for the WPS &PQR tests.
- Witnessing and qualifying the welders at site.
- Inspection of Liquid Terminal Piping as per B31.3.
- Inspection of tank fabrication and erection as per API 650.&API620.
- Preparing the inspection documents.
- Witnessing the NDT requirements of MECON specification, code and ITP.
- Inspection of tank farm transfer pumps.
- Inspection of firefighting pipelines.
- Inspection of underground pipelines wrapping coating and holiday testing.
- Inspection of firefighting pipe spool inside sulphide resistance cement coating.
- Inspection of painting for pipelines and tankages.
Consultant
M/s Reliance Engineering Associates Pvt. Ltd
RIL, Jamnagar
07.2004 - 11.2006
- As a inspection Engineer.
- Welding on live equipment (WOLE) welding inspection activates performed.
- Inspection activities of alloy steel pipelines SA335-P5, P11, P22 material in FCCU plant.
- Ultrasonic inspection activities in alloy steel and carbon steel pipe lines in FCCU Plant.
- Main Column alloy steel P22 &P11 nozzle inspection activities In FCCU Plant(Fitup, Weld visual, preheating, post heating, Before UT-SR, After UT, Polidi Hardness).
- Underground pipeline wrapping coating inspection carried out.
- AG pipe line Inspection activities performed P5, P11, P22, P91 material in Reliance Jamnagar, fabrication pipe shop.
- All activities performed with safety permit in refinery complex.
- Ultra Sonic Inspection Carried on crude column nozzles.
- Thickness measurements in refinery columns.
- Insulation inspection activities carried out in refinery for pipes and vessels.
Shutdown Engineer
M/s D.S.M Soft
RIL, Jamnagar
11.2003 - 01.2004
- Engaged in shutdown inspection activities for the QYP Project through Reliance Engineering Associates Pvt. Ltd.
- Crude plants shut down inspection activities.
- Existing Crude column nozzles replacement and crude column old dome replacement and inspection of new dome inspection activities performed during in shutdown.
- New Crude column Hydrotest witnessing.
- Pipe shop pipe spool fabrication and inspection.
Junior Engineer (Temporary)
M/s Bharat Heavy Plates and Vessels Ltd (BHPV)
Tarapur Atomic Power Plant-4&5, Boisar
02.2002 - 11.2003
- Performed inspection activities for condenser systems at the Tarapur Atomic Power Plant.
- Inspection activities performed on condenser shell, tube support plates, baffles plates, and vacuum piping.
- Condenser Tube bundle alignment inspection.
- Titanium tube sheet to titanium tube welding inspection (GTAW without filler).
- Condenser leak testing on shell and tube side.
Junior Engineer
M/s V.R Engineering
Visakhapatnam
06.1998 - 01.2002
- Involved in fabrication and erection of pressure vessels for BHPV projects.
- Executing the Work order wise B.H.PV. Offloading work and jobs offered to client inspection.
- Welding supervision as per client welding procedures.
- Fabrication and erection of heat exchangers.
- Manpower handling and allocation of the job.
Education
Bachelor of Technology (B.Tech) - Mechanical Engineering
IASE Deemed University
Rajasthan01-2007
Diploma - Mechanical Engineering
State Board of Technical Education (S.B.T.E)
Andhra Pradesh01-1998
MBA - Quality Management
Sikkim Manipal University
Skills
- Quality inspection
- Welding supervision
- Project specification compliance
- Non-destructive testing
- Inspection documentation
- Vendor management
Certification
- ASNT Level II Certification, Radiographic Testing (RT), Ultrasonic Testing (UT), Liquid Penetrant Testing (PT) & Magnetic Particle Testing (MPT)
- ISO 9001:2015 Lead Auditor Certification, Qualified in auditing Quality Management Systems as per ISO standards.
Disclaimer
I hereby declare that the information furnished above is true to the best of my knowledge.
Languages
- Hindi
- Telugu
- English
- Hindi
- Telugu
Personal Information
- Passport Number: S9420008
- Father's Name: Ramalingeswara Rao
- Date of Birth: 03/05/77
- Gender: Male
- Marital Status: Married
Timeline
Sr Manager – Quality
M/s Tata Projects Ltd
05.2008 - Current
Senior Engineer – Quality Control
M/s PMC Projects (I) Pvt. Ltd – Adani Group
04.2007 - 05.2008
Lead Quality Engineer
M/s Indian Oil Tanking Ltd
11.2006 - 04.2007
Consultant
M/s Reliance Engineering Associates Pvt. Ltd
07.2004 - 11.2006
Shutdown Engineer
M/s D.S.M Soft
11.2003 - 01.2004
Junior Engineer (Temporary)
M/s Bharat Heavy Plates and Vessels Ltd (BHPV)
02.2002 - 11.2003
Junior Engineer
M/s V.R Engineering
06.1998 - 01.2002
Bachelor of Technology (B.Tech) - Mechanical Engineering
IASE Deemed University
Diploma - Mechanical Engineering
State Board of Technical Education (S.B.T.E)
MBA - Quality Management
Sikkim Manipal University