ANIL M. MHATRE
Mumbai
Summary
Results-driven in Cast House Operations with extensive experience at Qatar Aluminium & Hindalco Industries (Aditya Birla Group), excelling in casting operations and quality control. Proven ability to enhance production efficiency and maintain safety compliance. Skilled experience and effective communication, consistently delivering high-quality results while fostering team collaboration in a fast-paced environment.
Overview
25
25
years of professional experience
Work History
Cast House Operator- Billet Casting (Extrusion Ingot)
Qatar Aluminium
Doha
11.2012 - 01.2021
- Casting Extrusion Ingot.(EI)
- Vertical Direct Chill Casting Table
- Syphone Inhert Reactor (SIR) Degasser Operations
- Prepairing casting table
- Casting table and mould maintenance
- Prepairing lounders for best quality result
- Casting in different size table (152mm, 178mm, 203mm, 228mm, 254mm etc.)
- Responsible for monitoring and maintaining the Quality and Compliance targets
- Monitoring and auditing of products to ensure high standard of Quality
- Ensuring that All QC Tests carried out in during shift
- Providing daily shift reports to supervisors regarding deviation products, Scrap material
- Preparing the OPL (One Point lessons), SOP”S to carry out the job smoothly and safely
- Carry out the All the production and safety Standards
- Responsible for reviewing all the quality and safety plans
- Billet saw machine operations
Process Member-Cast House.(Rolling Ingot)
Hindalco Industries Limited
Panvel
03.1996 - 10.2012
- Company Overview: Working in multiskill culture under the flagship of Aditya Birla Group
- Casting Aluminium Rolling ingot (RI)
- Operation & Control for Melting and Holding furnace through PLC
- Metal charging machine operation
- Direct Chill(DC) Casting
- Casting in different sizes mould
- (Mould sizes: 19×36, 19×38, 19×42, 19×46, 18×52, 16×60, 16×62,14×38,14×42, 14×52 etc All sizes in inches.)
- On line degassing with Alpur Degasser
- (Argon/ chlorine)
- Ceramic Foam Filter unit (CFF)
- Casting exposure in different Alloys, like Magnesium and manganese base alloy and alloy like, Alloy series- AA1050, 1060, 1070, AA1200, 1235, 1100, AA3003, 3103, 3105, 3003Z, AA4343 (Si high %), AA5052, 5083, 5251, 5005, 5754, 5050, AA6083, AA7072, AA8011, 8079, 8006, 8150, etc
- Forklift operation for 3 Ton & 5 Ton capacity
- EOT crane operations / SKW crane operation
- Melt preparation
- Melt loss control
- L.S.H.S
- Oil burner system./ Regenerative burner system
- Hot metal transfer
- PODFA Filtration
- Alscan handling for measuring H2 level in molten metal
- Qanto-Meter operation and metal analysis
- Rolling ingot sawing machine operation
- Mechanical fitter / maintenance
- Attending breakdowns in shift related with process
- Maintenance of equipments and utilities like, Charging-machine, DC casting machine, mould table, water cooling tower, pumps, heating & pumping unit, air blowers, Ingot sawing machine, EOT crane etc
- House keeping of work area with 5S system
- Working in multiskill culture under the flagship of Aditya Birla Group
Education
Skill Upgradation training - Fitter/Maintenance
Industrial Technical Institute
Panvel01.2003
B.A - Economics
Mumbai University
Mumbai, INDIA01.1995
H.S.C. -
Mumbai Board
01.1992
S.S.C. -
Mumbai Board
01.1990
Skills
- Casting operations
- Quality control
- Degasser operations
- Production monitoring
- Temperature regulation
- Ingot sawing
- Metal charging
- Team collaboration
- Safety compliance
- Problem solving
- Effective communication
- Report writing
- Forklift operation
- Production procedures
- Plant safety
Training Taken
- On line data logging
- SCABA Operation
- Personal development programs by ABG Groups
- First aid training (certified training)
- Fire fighting training
- Confined Space Training (NAPT-Qatar)
Training And Workshops
- Attended workshops on TPM/ TQM/ WCM
- Attended workshop on OHSAS-18001
Languages
- English
- Hindi
- Marathi
Hobbies and Interests
- Reading books
- Making friends
- Sports
Training
- Basic of Hydraulic for trouble shooting, Vickers system international Ltd, Pune
- Forklift operation training, Voltas India limited
- Handling chlorine leakage & Chlorine/Argon degassing panel maintenance
- Overhead Crane Training, TUV-SUD
Disclaimer
I hereby declare that the aforementioned information is true to the best of my knowledge.
Participation Activity
- World class manufacturing (WCM)
- Kaizen competition
- Safety competition
Personal Information
- Passport Number: Yes
- Health Status: Excellent, non smoker
- Date of Birth: 04/13/75
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Cast House Operator- Billet Casting (Extrusion Ingot)
Qatar Aluminium
11.2012 - 01.2021
Process Member-Cast House.(Rolling Ingot)
Hindalco Industries Limited
03.1996 - 10.2012
Skill Upgradation training - Fitter/Maintenance
Industrial Technical Institute
B.A - Economics
Mumbai University
H.S.C. -
Mumbai Board
S.S.C. -
Mumbai Board
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