Anil Pandey
Vapi
Summary
Results-driven Maintenance Manager with extensive experience at Narendra Plastic Pvt. Ltd. Proven track record in reducing unplanned downtime by over 30% through effective preventive maintenance and team leadership. Skilled in utility management and safety compliance, with a strong focus on optimizing processes and enhancing equipment effectiveness.
Overview
17
17
years of professional experience
Work History
Maintenance Manager
Narendra Plastic Pvt. Ltd
08.2008 - Current
- Assisted in routine maintenance tasks to ensure operational efficiency.
- Supported safety inspections and compliance with industry standards.
- Learned to operate tools and equipment safely under supervision.
- Observed experienced technicians to understand repair procedures and techniques.
- Documented maintenance activities and tracked work orders for accuracy.
- Collaborated with team members to identify areas for improvement in processes.
- Led preventive and breakdown maintenance for key machinery including blown film extrusion, flexo printing, cutting & sealing machines, and recycling systems.
- Managed all plant utility equipment: air compressors, chillers, diesel generators, HVAC, and air dryer systems.
- Supervised a team of technicians, electricians, and fitters, ensuring timely completion of maintenance tasks and round-the-clock support.
- Developed and implemented Preventive Maintenance Schedules (PMS), reducing unplanned downtime by over 30% in key production lines.
- Ensured 100% compliance with safety, statutory, and audit requirements; managed coordination with external inspectors and auditors.
- Maintained electrical panels, control systems, wiring, and distribution boards, ensuring zero incidents due to electrical faults.
- Optimized spare parts inventory, reducing excess stock and achieving timely availability of critical components.
- Handled AMC and breakdown coordination with vendors and contractors for specialized equipment and services.
- Implemented Lean Maintenance practices and TPM concepts, improving overall equipment effectiveness (OEE).
- Successfully led machine installations, upgrades, and plant infrastructure projects with cross-functional coordination.
- Created and maintained detailed maintenance logs, checklists, SOPs, and root cause analysis (RCA) reports for recurring issues.
- Reduced overall maintenance cost by 15% through effective vendor negotiations, process improvements, and team training.
Education
Bachelor of Arts - Arts
ABC Collage
Pratapgarh, India01-2000
Skills
- Technical Skills:
- Blown Film Extrusion Flexo Printing Cutting & Sealing Machines
- Preventive & Breakdown Maintenance
- Utility Management (Compressors, DG Sets, Chillers, HVAC)
- Electrical Panel Maintenance
- Inventory & Spare Parts Management
- CMMS / ERP Systems MS Excel SAP (if applicable)
- Team Leadership Safety Compliance Audit Readiness
- Lean Maintenance Kaizen TPM 5S ImplementationPreventive Maintenance
- Project management
- Equipment troubleshooting
- Maintenance planning
Timeline
Maintenance Manager
Narendra Plastic Pvt. Ltd
08.2008 - Current
Bachelor of Arts - Arts
ABC Collage
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