Anis Sayyad
Mechanical Design Engineer
Bengaluru
Summary
Dynamic Mechanical Design Engineer with nearly 8 years of specialized experience in semiconductor fabrication equipment design, vacuum/abatement systems, and automotive BIW welding fixture engineering. Proven expertise in developing precision mechanical components, chamber modules, gas delivery systems, vacuum assemblies, and robotic welding fixtures for industry leaders including Applied Materials, Edwards Vacuum, Mahindra, and Tata. Proficient in advanced software tools such as UG NX, Teamcenter, CATIA V5, Creo, and 3DEXPERIENCE, with a strong foundation in 3D modeling, GD&T, tolerance stack-up, BOM management, and design for manufacturability. Hands-on experience in sheet metal enclosures, machined parts, tubing, welding, and manufacturing processes, with practical exposure to ANSYS thermal/structural analysis. Recognized for a goal-driven approach and resourcefulness in delivering innovative engineering solutions while fostering effective cross-functional collaboration and maintaining excellent communication skills.
Overview
8
8
years of professional experience
3
3
Languages
Work History
Lead Engineer
HCL Technologies Ltd (Deputed at Applied Materials)
02.2023 - Current
- Designed and developed mechanical components and sub-assemblies for semiconductor manufacturing equipment for Chemical Vapour Deposition (CVD) processes, focusing on precision, durability, and manufacturability.
- Lead mechanical design for Blue Rock chamber modules including gas delivery systems and process stacks.
- Execute full product lifecycle: concept design, production detailing, 3D modeling (UG NX), drawing creation, BOM management (Teamcenter), and release.
- Perform thermal and structural analysis in ANSYS to ensure mechanical stability and performance under semiconductor processing conditions.
- Applied GD&T principles to ensure tight tolerances and high-quality standards.
- Delivered the Edge Modulation project, enabling dynamic edge control to compensate wafer edge loss during CMP — a key innovation for customer process performance.
- Provide continuous lab support: testing prototypes, validating concepts, and resolving engineering issues in collaboration with lab technicians and process engineers.
- Interface with suppliers, buyers, and manufacturing teams to resolve design queries, support new product development, and ensure smooth production handoff.
Mechanical Design Engineer
Actualize Consulting Engineers India Pvt Ltd. (Deputed at Atlas Copco)
03.2021 - 02.2023
- Designed abatement systems and exhaust management solutions for semiconductor vacuum applications.
- Designed gas panels, PCW panels, piping assemblies, and vacuum foreline models.
- Developed piping assemblies (VCR, compression, hoses) and vacuum foreline systems with regulators, valves, and fittings.
- Developed sheet metal enclosures, brackets, machined parts, and assemblies with BOM preparation.
- Prepared P&IDs per customer requirements, coordinated with FEA team, and implemented cost reduction changes via ECR.
- Contributed to Triton Rough 900 and VMB project – Developed 4-stage vacuum pump; designed rotors, stators, cooling plates, casting parts; prepared mega BOM and supported Edwards Korea tasks.
Mechanical Design Engineer
ING MultiTech System Engineering Pvt.Ltd.
09.2018 - 03.2021
- Designed BIW welding fixtures, checking fixtures, and robotic grippers for Mahindra Vehicle Manufacturers Ltd.
- Supported robot integration, water/air line routing, and fixture optimization for repeatability and ergonomics.
- Ensured proper material selection and surface treatments (plating, Hardening, powder coating).
- Supported layout, integration, and installation of body-side line and 6/7-axis robots.
Graduate Engineering Trainee
Comau India Pvt. Ltd.
12.2017 - 07.2018
- Designed BIW welding fixtures for Tata Q5 panels.
- Prepared BOMs, QC sheets, clamp plans, and spot data.
- Designed trolleys and stands for closures and tailgate assemblies.
Education
Post Graduate Diploma - PGDTD&CC
INDO GERMAN TOOL ROOM
Aurangabad, Maharashtra01-2017
Bachelor of Engineering - MECHANICAL
NBN SINHGAD SCHOOL OF ENGINEERING, PUNE UNIVERSITY
Pune, Maharashtra01-2016
HSC -
DAYANAND SCIENCE COLLEGE
Latur, Maharashtra01-2012
SSC -
CHH. SHIVAJI HIGHSCHOOL
Osmanabad, Maharashtra2010
Skills
CAD Tools: UG NX, Creo, CATIA V5
undefinedInterests
Playing Sports, Fitness enthusiast
Accomplishments
- Received multiple appreciations from customer for End-to-End Product development- Concept, Detailed design of Plasma Subsystem to reduce toxicity of high global warming potential process gases.
- Employee of the quarter. (HCL Tech Pvt Ltd, January 2025.)
- Recognized for outstanding performance in Blue Rock project.
Disclaimer
I hereby declare that the information furnished above is correct and true to the best of my knowledge.
Anis Sayyad
Timeline
Lead Engineer
HCL Technologies Ltd (Deputed at Applied Materials)
02.2023 - Current
Mechanical Design Engineer
Actualize Consulting Engineers India Pvt Ltd. (Deputed at Atlas Copco)
03.2021 - 02.2023
Mechanical Design Engineer
ING MultiTech System Engineering Pvt.Ltd.
09.2018 - 03.2021
Graduate Engineering Trainee
Comau India Pvt. Ltd.
12.2017 - 07.2018
Post Graduate Diploma - PGDTD&CC
INDO GERMAN TOOL ROOM
Bachelor of Engineering - MECHANICAL
NBN SINHGAD SCHOOL OF ENGINEERING, PUNE UNIVERSITY
HSC -
DAYANAND SCIENCE COLLEGE
SSC -
CHH. SHIVAJI HIGHSCHOOL
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