Summary
Overview
Work History
Education
Skills
Accomplishments
Core Competencies
Certification
Projects
Languages
References
Disclaimer
Timeline
Generic
Anish Kumar

Anish Kumar

Jamnagar

Summary

Dynamic Production Manager with extensive experience at Reliance Industries Limited, excelling in equipment commissioning and process troubleshooting. Proven track record in operational excellence and team training, driving quality assurance and safety management. Adept at cross-functional collaboration, consistently achieving production targets while enhancing procedures and compliance with ISO standards.

Overview

19
19
years of professional experience
1
1
Certification

Work History

Assistant Manager

ONGC Petro Additions Limited
Dahej
08.2014 - 11.2016
  • Company Overview: Linear Low Density / High Density Polyethylene (LLDPE / HDPE) Swing Plant.
  • 360 KTA, Inneos G technology.
  • Spearheading efforts as Shift Supervisor for field activities.
  • Responsible for smooth and safe pre-commissioning activities, such as piping, equipment formats, cleaning, and commissioning of systems in coordination with licensors, vendors, and EPCC.
  • Supervising instrument loop and interlock checking in coordination with EPCC.
  • Training the new joiners: in the classroom and the field.
  • Startup of individual equipment.
  • The start of the equipment is a series.
  • Functional test runs of equipment that also included the bagging section.
  • Troubleshooting and improvement actions during commissioning.
  • Improvements in procedures, in consultation with the licensor and vendors.
  • Phase-wise interaction with the licensor for improvement needs in procedures, erection, or any suggestions based on other plants.

Manager

Reliance Industries Ltd.
Vadodara
06.2007 - 06.2014
  • Company Overview: Low-Density Polyethylene (LDPE) Plant.
  • 40 KTA, ATO CHIMMIE technology.
  • Spearheading efforts as Shift Supervisor, responsible for the smooth and safe functioning of all operations during the shift to attain products as per required specifications.
  • Responsible for control room operations (Tata Honeywell TPS DCS, Allen Bradley PLC) and field operations.
  • Troubleshooting various issues during operation.
  • Planning and preparations for opportunity-based shutdown jobs and turnarounds.
  • Well-versed in DCS operation.
  • Interface with other internal engineering disciplines (mechanical, civil, electrical, and instrumentation, etc.) to ensure a coordinated design and complete engineering deliverables.
  • Hydrocarbon Accounting, entry of production, and raw material consumption in SAP.
  • Updating of SOPs and preparation of SOPs for new jobs.
  • Preparation of Management Information System (MIS) report.
  • Accountable for production monitoring continuously for optimized running of the plant.
  • PFD, P&ID upgradation.
  • Plant champion for Standard Operating Procedures (SOP).
  • Executing hot jobs, MOC jobs, and operating experience in handling equipment like High Power Hyper Compressor (Burkhardt, Switzerland), High Power Primary Compressor (NUOVO PIGNONE, Italy), Tubular Reactor (NORDON, France), and Twin Screw Extruder (WERNER PFLIFDERER, Germany).
  • Training personnel on Standard Operating Procedures (SOP).
  • Working on IMS (ISO 9001, ISO 14000, ISO 18001).
  • Received an award from QCFI at the national-level competition for a project on plant sweep reduction.

Production Manager

Reliance Industries Limited
Jamnagar
12.2016 - Current
  • Company Overview: Low-Density Polyethylene (LDPE) Plant (400 KTA), Lyondell Basell technology.
  • Pre-commissioning and commissioning:
  • Spearheading efforts as Shift Supervisor for field activities.
  • Responsible for smooth and safe equipment commissioning in coordination with licensors and vendors.
  • Supervising instrument loop and interlock checking.
  • The start of the equipment is a series to establish systems.
  • Functional Test Run of equipment.
  • Troubleshooting and improvement actions during commissioning.
  • Improvements in procedures, in consultation with the licensor and vendors.
  • Phase-wise interaction with the licensor for improvement needs in procedures, erection, or any suggestions based on other plants.
  • The steady state:
  • Ensuring smooth control room and field operations.
  • Troubleshooting during operation, such as product quality, equipment, or maintenance, etc.
  • Planning for opportunity-based jobs and shut down jobs.
  • Planning and preparations for turnaround jobs.
  • Interface with other internal engineering disciplines (mechanical, civil, electrical, IT, and instrumentation, etc.). To ensure a coordinated design and complete engineering deliverables.
  • Working on IMS systems for quality, health, safety, and environment (ISO 9001, ISO 14001, ISO 45001).
  • Identifying the training needs and developing the team as per the competency assurance system (CAS and PDAS systems).
  • Training the new joiners: in the classroom and the field.
  • Developing the team via the operator training simulator (OTS).
  • Monitoring, tracking, and corrective actions for defined leading, lagging indicators, and KPIs.
  • Coordinating the internal and external audits and assessments.
  • Coordinated with suppliers to ensure timely delivery of materials and components.
  • Monitored the daily operations of the production team, providing guidance and support as needed.
  • Reviewed customer feedback to determine if changes are necessary in order to improve product quality or customer satisfaction levels.

Graduate Engineer Trainee

West Coast Paper Mills Limited
Dandeli
07.2006 - 05.2007
  • Responsible for the smooth and safe functioning of all operations during the shift, ensuring that products are provided according to specifications.
  • Supervise the field operations and troubleshooting.
  • Maintaining quality and achieving monthly production targets.
  • Day-to-Day Material Balances of the Process.
  • Process improvements and troubleshooting.
  • Preparing a monthly raw material consumption chart.
  • Coordination with Maintenance, Quality Control, R&D, etc., in achieving respective targets.

Education

B. Tech. - Chemical

VTU
Karnataka, India
01.2006

10th -

Govt. High School
Manikaran, Himachal Pradesh, India
01.1999

Intermediate (12th) -

Govt. Sen. Sec. School
Bhangrotu, Himachal Pradesh, India

Skills

  • Equipment commissioning and monitoring
  • Process troubleshooting
  • ISO compliance
  • Production planning
  • KPI tracking
  • Team training
  • Operational excellence
  • Quality assurance
  • Safety management
  • Cross-functional collaboration
  • Supply chain coordination
  • Change management

Accomplishments

  • Experienced campaigner with commissioning and steady-state operations of the Jamnagar-C2 LDPE plant
  • An integral part of the team to stabilize n-butane as a modifier and chain-cutting agent, which helped reduce dependency on PAL as a modifier and also benefited from an increased run length of hyper-compressor intercoolers
  • Thoughtful implementation of actions to increase the run length of the pellet cutting water cooler, which was a bottleneck for the continual operation of the plant
  • Revised the SOP of system purging in guidance with CoE and licenser to nullify the chances of reactor fouling after startup
  • Channelized the production of product grades with proper sequencing to facilitate the continual operation of the plant, minimize quality deviations, and meet customer requirements
  • Stabilized the lower-density and higher-density grades as per market demand
  • Introduced improved practices during steady state and shutdown, which could reduce unplanned jobs
  • Installation and commissioning of VAM unit to increase throughput by 0.5 TPH
  • Prepared a road map to reduce the turnaround cycle and its timeline
  • Prepared a road map for the bottlenecks for a longer run length of the plant, and management of change is raised for implementation

Core Competencies

Troubleshooting of Process problems PFD & PID up gradation Aspen (Info plus 2.1) DCS experience Plant startup & shutdown operations, pre-commissioning & commissioning SAP R3 (PM module)

Certification

Trained in process safety management, safety observation program, supervisory training, Reliance certified chemical engineers, and IMS internal auditor certified by Bureau Veritas

Projects

Received award from QCFI at National Level competition for project on Plant Sweep reduction.

Languages

English, Hindi, Gujarati, and Punjabi

References

  • Hemant, Phadnis, Head Safety C2 Complex, +91 9998214668
  • Sanju, Mohan, Maintenance Manager LDPE plant, +91 8511130544

Disclaimer

I hereby declare that above furnished information is true to the best of my Knowledge and belief.

Timeline

Production Manager

Reliance Industries Limited
12.2016 - Current

Assistant Manager

ONGC Petro Additions Limited
08.2014 - 11.2016

Manager

Reliance Industries Ltd.
06.2007 - 06.2014

Graduate Engineer Trainee

West Coast Paper Mills Limited
07.2006 - 05.2007

B. Tech. - Chemical

VTU

10th -

Govt. High School

Intermediate (12th) -

Govt. Sen. Sec. School

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