FORD MOTOR Pvt. Ltd. - Chennai under deputation from Satyam Venture Engg. | Senior Design Engineer
July 2021 - Present
Current Project : CADIN Matrix | Responsible to re-route Post FDJ FNA notices at line 030 to the respective CAD IN in WERS
Key Responsibilities:
- Responsible to re-route all the notices received in NACADIN Generic outlook @ WACTS Line 030.
- We ensure to re-route all the notices to correct CAD IN within 24 hours TAT.
- Addressing all the email queries received in CADIN Matrix & NACADIN Generic outlook from D&R, Engineers & CAD IN's 10,000+ notices will be rerouted to respective CADIN @ line 030 in WACTS per Year.
- CADIN Individual Validation will be send to all Supervisors available in CAD IN Matrix Database (80+ CAD IN's Quarterly once) .
- New program will be downloaded from CDHR and populated in CAD IN Matrix Live file 6 weeks before FDJ date.
- Webex meetings with supervisors for solving the queries and get the correct CADIN.
Project Handled : DPA0/1 ( Digital Pre-Assembly 0/1)| K-Pac checks done for static and dynamic vehicle parts | Suggest CAD changes to meet functional demands| System engineering - PFMEA and Control plan migration from Web- DCP to FEDE Platform | Creating new DR's(Design rules) and next released version of DR's | Digital factory - Involves Reverse engineering of Plant layout| conversion of point cloud data into 3D model of the factory
DPA0/1 ( Digital Pre-Assembly 0/1)
Key Responsibilities:
- DPA 0/1 involves the assessment of Static & Dynamic Parts in Vehicle
- Dynamic includes the study of parts under simulation of Engine and Suspension parts.
- Carried out IPS (Industrial Path solution) study for flexible parts like cooling Hoses, Brake Hoses, AC line and pressure ducts.
- Checking the CAD position and quality of the systems using Digital Pre-Assembly (DPA) in E2KS platform.
- Suggesting CAD changes to meet the functional demands and avoid interference thereby facilitating the release process.
System engineering as Design Engineer
Aug 2019 - July 2021
Key Responsibilities:
- System Engineering has Web-DCP Migration and DR Task.
- Migration Task: Customer provides PFMEA’s and Control plan information.
- Creating PFMEAs and Control plans from Web-DCP to FEDE under proper SD.
- DR Task: Taking extract from FEDE and E2KS, manually update the “on hold Id’s” information from the tracker in the FEDE extract.
- FEDE and E2KS extracts are used as inputs in the macro to get the information of new DR’s (design rules) and
- DR’s updated to next version.
- Getting input sheets to create new DR’s and next released version of DR’s into E2KS.
- E2KS information is taken by the R&D Engineer for reference.
- Quality check at each level to get good quality deliveries and in estimated time.
Digital Factory as Graduate Engineering Trainee
July 2016 to Aug 2019
Key Responsibilities:
- Digital Factory involves conversion of point cloud data into 3D model of the Factory.
- Digital Factory Layout build-up of entire Manufacturing Plant is based on the data from 2D drawings and Point Cloud from 3D Faro Laser Scan.
- Assessing Point cloud data, 3D models of Powertrain Manufacturing and Vehicle Orientation Manufacturing are created in Autodesk Inventor.
- Comparing Current State Layout and Future Layout with the updated 2D data for future analysis of Manufacturing Plant.
- Creation of Library of 3D Parametric models.
- Assessing CAD models in Teamcenter Vismockup to Generate the Clash Report of 3D model factory layout for Ergonomics and Layout Feasibility.
- Discussion with the customer about the issues and suggesting changes in to meet the function.
- Ensuring good quality deliveries to the customer in time.
- Doing quality check for work done by team members.
- Taking Training for new resources joining the team.