Ankush Kumar
11 Years Experienced Manager in Manufacturing [Production]
Bhiwadi
Summary
Forward-thinking Manager with comprehensive experience implementing new processes and Generating innovative ideas. Bringing outstanding problem-solving and abilities paired with in depth knowledge of Product & Processes. Polished in evaluating employee performance and overseeing key projects.
Overview
12
12
years of professional experience
Work History
Manager, Assembly [Production]
Motherson Sumi Wiring India Limited
Bhiwadi
03.2018 - Current
- Daily production planning according to manpower availability [Handling Approx 1200+ Manpower in a shift , 17+ Engineers & 4 Assistant Mangers].
- Advance material [Consumables] planning to avoid the line stoppages.
- Bottleneck Processes Elimination training to Engineers on the various topics. i.e Work Balancing, Line Balancing, Ergonomics, Time Study, TAKT time Synchronization with Cycle time, Work distribution.
- New line setup planning & implementation.
- Running Cost Reduction CFT's i.e. Rejection Control, Recycling Consumables, Process Wastages, Manpower Optimization to improve EBIDTA.
- Held regular one-on-one meetings with employees to review performance and priorities and provide feedback.
- Assessed team member's skillsets and assigned tasks accordingly for optimal efficiency.
- Created monthly reports for senior management summarizing operational performance metrics.
- Worked with cross-functional teams to achieve goals.
- Achieved cost-savings by developing functional solutions to problems.
- Capex Approval from Management,
Assistant Manager
Tricolite Electrical Industries Limited
Manesar
01.2014 - 02.2018
- Plan for Paint Shop, fabrication, Design [ Auto Cad, Proe].
- Manpower handling (more than 35+5 Technical associates).
- Keep equipment operational by coordination of maintenance for prevention.
- All ERP related activity as production order releasing, output booking, quality approval and material issuance from store.
- Regular training of TA’s according to competency level for skill enhancement, increase involvement, motivating towards hard work to achieve the targets.
- Sunrise & Sunset meeting with captain &vice-captain in the context of 5S score, plan VS actual, Suggestion (PQCDSM), NCR, DPR (direct pass ratio), FTP.
- Weekly contact program WCP with technical associates to increase the employee involvement.
- Collection & implementation of Kaizens in working area.
- Giving support to dispatch dept. to ensure fault free panel delivery.
Engineer
Pranjal Projects Pvt Limited
Ballabhgarh
06.2012 - 12.2013
- Provided continuous process improvement and preventive and corrective actions to facilitate operational efficiency.
- Compiled data on quality issues and vulnerabilities and reported findings with suggestions for improvement.
- Analyzed customer feedback to identify areas of improvement in product quality.
- Created and maintained database of common and known testing defects.
- Took corrective and preventive action, 8D against problem.
- Identified and implemented Poka yoke.
- Active participation in a new product tooling i.e. jigs, fixtures & gauges.
- Maintain activities like 5S and kaizen.
- Maintain documents like MSA & SPC, PPAP.
Education
B. Tech - Mechanical Engineering
College Of Engineering & Rural Technology
Meerut, India05-2012
Skills
- Staff Development, Cost Reduction, Strategic Planning
- Manpower Handling,Assembly Conveyor, Takt time synchronization with cycle time
- Punching Machines, Plasma Cutting, Shearing, Shaper, Planer machine, Bus bar Punching, Bending, MIG Welding,
- Production Planning & C Class (Consumables) material planning
- Wiring Harness Assembly
- Implementation of 5S, Kaizen, Work Instructions, Standard Operating Procedure
- Line Balancing, Value stream mapping
- Cross-Functional Team Management, Cross-Functional Teamwork
Accomplishments
- Best Cost Reduction Project Completed in MSWIL among all units.
- Completed B. Tech in Mechanical Engineering with Honours.
- 2 times Highest Cost reduction awarded by Tricolite Electrical Industries Limited.
- Launching of Defect free HMCL 2W harness with in Time Frame.
- Most Motivational Engineer Awarded by by Tricolite Electrical Industries Limited.
Languages
Hindi
First Language
English
Intermediate (B1)
B1
Timeline
Manager, Assembly [Production]
Motherson Sumi Wiring India Limited
03.2018 - Current
Assistant Manager
Tricolite Electrical Industries Limited
01.2014 - 02.2018
Engineer
Pranjal Projects Pvt Limited
06.2012 - 12.2013
B. Tech - Mechanical Engineering
College Of Engineering & Rural Technology
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