ANOOP K. R
Palakkad
Summary
Over 10 years of experience in Production and Process Engineering, specializing in Production and Maintenance Management, Product Development, and Quality Assurance. Proficient in Mechanical Engineering, AutoCAD, SAP, and DCS, with a strong history of implementing Kaizen methodologies and IMS documentation. Demonstrated success in optimizing processes and maintaining high-quality standards, leading to operational excellence and enhanced efficiency. Recognized for effective team management and exceptional customer service, driving successful project outcomes and fostering collaboration.
Overview
14
14
years of professional experience
Work History
Assistant Manager-production
Tech Services(Sheenlac paints)
12.2024 - 04.2025
- Planning and Scheduling: Developing production plans and schedules, considering factors like demand, capacity, and resource availability.
- Ensuring that production schedules are realistic and achievable, and adjusting them as needed.
- Resource Management: Managing human resources, including hiring, training, and performance evaluation of production staff.
- Ensuring the availability of necessary raw materials, equipment, and facilities for production.
- Cost Control: Monitoring and controlling production costs, ensuring that production activities are within budget.
- Identifying and implementing cost-saving measures without compromising quality or production targets.
- Quality Control: Ensuring that products meet specified quality standards throughout the production process.
- Implementing quality control measures, such as inspections, testing, and audits.
- Safety: Ensuring a safe working environment for all production personnel, adhering to safety regulations and procedures.
- Conducting safety inspections, investigating accidents, and implementing safety improvements.
- Performance Monitoring and Improvement: Tracking production performance, identifying bottlenecks, and implementing process improvements.
- Analyzing data to identify areas for optimization and improvement in production processes.
- Communication and Collaboration: Communicating production plans, schedules, and performance to relevant stakeholders, including management, sales, and engineering.
- Collaborating with other departments to ensure smooth and efficient production processes.
Senior Executive
Pidilite
07.2023 - 08.2024
- Plan and coordinate production engineering processes on daily basis to produce high quality products.
- Deliver goods in required quantity at a required time to customer & Ensure maximum utilization of resources.
- Maintaining optimum level inventory & Coordinate between labor and machines and various supporting departments.
- Identify unsafe operations and practices and report the same to the Manager immediately.
- Establish safety procedures and environmental regulations for employees & Provide engineering support for production and maintenance activities to ensure maximum production.
- Evaluate current production activities and make recommendations for improvements & Implement cost reduction initiatives while maintaining high-quality standards.
- Develop operating instructions and equipment specifications for production activities & Provides training and guidance to team members to accomplish production goals.
- Stay current with product specifications, engineering technology and production processes.
- Develop best practices to improve production capacity, quality and reliability.
- Aid in budget preparation and monitor expenses and profitability.
- Investigate problems, analyze root causes and derive resolutions & Aid in budget preparation and monitor expenses and profitability.
Production Engineer
JSW PAINTS
12.2018 - 06.2023
- Implemented production processes to improve efficiency and reduce waste.
- Standardized manufacturing procedures to ensure consistency and quality.
- Optimized equipment utilization to achieve a 15% increase in production output.
- Conducted regular quality audits to maintain compliance with industry standards.
Process Officer
ASIAN PAINTS LTD
07.2014 - 11.2018
- Managing TRACC activity.
- Responsible for coordinating new program launches, setting up and / or revising manufacturing processes and assisting manufacturing in continuous process improvements and problem solving.
- Work with paint suppliers, process engineers, and color technicians to insure new colors are launched promptly and meet customer requirements.
- Function as a liaison to our customers/ suppliers for all color and Paint concerns.
- Develop paint systems sourced from new and existing suppliers to give the required quality finish and standardize application & operation.
- Perform tests and conduct trials to validate the paint performance, based on customer specifications.
- Bring in modern technology through tools/infrastructure or chemistry to reduce the painting cycle time.
- Monitor and improve paint usage and storage management.
- Experiencing in plant commissioning & MES troubleshooting.
- Manage Equipment planning to ensure production efficiency & Running the batches in auto mode with the help of MES and DCS.
- Conduct Proper training for new joiners, with respect to Safety and Standard batch processing.
- Hand over the equipment for PM and Maintenance & Maximize production personnel capabilities and implement procedures to improve efficiency.
- Maintains safe and clean work environment by educating and directing personnel on the use of all control points, Equipment, and resources; maintaining compliance with established policies and procedures.
- Maintaining QRI (Quality Rate Index).
- Arranging for quick repair for when of machinery or equipment damage during the manufacturing process and servicing of the problematic machines.
- Maintain Department FLL (Factory Level Loss) and DA (Data Analysis) reports & Coordinating Department stock taking and Commercial audit also.
- Working on variance reduction and Addition accuracy.
- Working on new PIPs and projects.
- Coordinating to sustain department equipment, hygiene, and maintaining all quality reports.
- Preparing departments month-end reports.
- Knowledge of painting standards, paint estimation, wastage factors, waste control techniques.
- Knowledge of surface preparation process & equipment.
- Knowledge of solvents & analytical mind for trouble-shooting.
Production Supervisor
MRF INDIA LTD
03.2013 - 06.2014
- Managing TPM activity.
- Manage employee’s daily activities to ensure production efficiencies & Maximize production personnel capabilities and implement procedures to improve efficiency.
- Maintains safe and clean work environment by educating and directing personnel on the use of all control points, equipment, and resources; maintaining compliance with established policies and procedures.
- Arranging for quick repair for when of machinery or equipment damage during the manufacturing process and servicing of the problematic machines.
- Maintains quality service by establishing and enforcing organization standards.
- Research and development (R&D) process.
- Follow up on major maintenance work to keep abreast of conditions and to advice on spare parts replacement, modification or refurbishment.
- Provides guidance and advice on actions to be taken on chronic problems & reviews requirement for major repair and spares replacement.
- Prepares detailed equipment checklist for routine maintenance and TBM, estimating of the detailed manpower and skill requirement.
- Assigning staff to tasks & projects, ensuring clear delegation of authority, Forecasting and monitoring man hours, workload and resources.
Process Designer
SAINT GOBAIN SEFPRO
12.2011 - 03.2013
- Individual responsibility for the preparation of M-drawing for the assigned Order/assemblies Quality of M-drawings and time frame.
- Release of M-Drawings within the plan date to meet the plan.
- Error in the design drawing to be zero.
- Development project- Use 'SMART' software for preparing M-Drawings for all shapes available in the software.
- EHS & WCM initiatives.
- SMAT audit 12 Numbers/year.
- Maintain 90% score on 5S.
- Kaizen 2 numbers/year.
Diploma Trainee
FLUID CONTROL RESEARCH INSTITUTE PALAKKAD KERALA
12.2010 - 12.2011
- CALIBRATING, TESTING AND CERTIFICATION OF VARIOUS GAS FLOW METERS
Education
Diploma - Mechanical
Sree Narayana Guru College
Coimbatore01.2010
12th - Kerala, English
NSS KPT ,Ottapalam
Kerala01.2006
10th - Kerala, Malayalam
Kerala01.2004
Skills
- TPM
- Production planning
- Resource management
- Cost control
- Quality control
- Safety management
- Performance monitoring
- Continuous improvement
- MS Office Word
- PowerPoint
- Excel Report Preparation
- Documentation
- Production & Standardization
- Engineer
- Production Engineering
- Production Management
- Quality Assurance
- Quality Control
- Mechanical Engineering
- SAP
- DCS
- 5S
- Kaizen
- WCM
- EHS Management
- Employee training
- Process optimization
- Inventory management
- Data analysis
- Team building
- Problem solving
- Project management
- Problem-solving abilities
- Effective communication
Websites
Languages
- English
- Hindi
- Thamil
- Malayalam
- Telugu
Timeline
Assistant Manager-production
Tech Services(Sheenlac paints)
12.2024 - 04.2025
Senior Executive
Pidilite
07.2023 - 08.2024
Production Engineer
JSW PAINTS
12.2018 - 06.2023
Process Officer
ASIAN PAINTS LTD
07.2014 - 11.2018
Production Supervisor
MRF INDIA LTD
03.2013 - 06.2014
Process Designer
SAINT GOBAIN SEFPRO
12.2011 - 03.2013
Diploma Trainee
FLUID CONTROL RESEARCH INSTITUTE PALAKKAD KERALA
12.2010 - 12.2011
Diploma - Mechanical
Sree Narayana Guru College
12th - Kerala, English
NSS KPT ,Ottapalam
10th - Kerala, Malayalam
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