Summary
Overview
Work History
Education
Skills
Languages
Websites
Timeline
Generic

Anshika Yadav

Kanpur

Summary

With strong leadership, analytical, and time management abilities, I am a seasoned professional with 10 years of experience in the automotive manufacturing industry, including car production, bumper production, fuel tank production, and paint shop operations. Highly effective in managing paint shop processes, robotic applications, and quality systems, with proven expertise in production supervision, defect reduction, and continuous improvement initiatives. Strong track record in new model/color launches, manpower handling, training, and supplier coordination. Recognized for delivering first-time-right quality, productivity improvements, and cost optimization through structured problem-solving and lean methodologies.

Overview

10
10
years of professional experience

Work History

Assistant Manager

Mahindra & Mahindra Ltd
Nashik
06.2024 - Current
  • Leading paint shop operations with focus on quality, productivity, and manpower optimization.
  • Driving process improvement and defect reduction initiatives using lean tools and structured problem-solving.
  • Coordinating with cross-functional teams (Quality, ME, Purchase, Suppliers) to ensure smooth production flow.
  • Monitoring KPIs, resource utilization, and conducting daily Gemba audits for continuous improvements.
  • Achieved 20 JPH on Two-tone painting area.
  • Developed female employee skills on 3C1B Touch-up for Two-tone and Surfacer Painting.
  • Manpower handling for paint shop operations.
  • Top coat painting handling and monitoring.

Cell Incharge

Varroc Polymers PVt Ltd
Chakan
11.2023 - 06.2024
  • Managed daily paint shop cell operations ensuring first-time-right quality output.
  • Trained and developed team members in standard work practices, safety, and quality systems.
  • Implemented corrective actions to reduce paint defects and improve line efficiency.
  • Coordinated with suppliers and maintenance teams for equipment reliability and process stability.

Senior Engineer

MG Motors India Pvt Ltd
Halol
06.2021 - 10.2023
  • Monitored and optimized performance of 10-30 team members through consistent process auditing
  • Implemented retraining programs to correct performance issues and enhance productivity
  • Coordinated cross-departmental operations to maximize efficiency across production and administrative areas
  • Maintained 5S standards ensuring clean, organized, and inspection-ready work environments
  • Developed comprehensive training manuals and standardized work processes for team leaders
  • Key Achievements:Shop coordinator for DIFTR (Do It First Time Right) project
    Successfully trained first women operators in paint shop history
    Achieved significant dust, lint, and chip reduction in production line

Assistant Engineer

Motherson Automotive Technologies & Engineering
Sanand
05.2015 - 05.2021
  • Supervised all paint department operations maintaining 90-95% efficiency goals consistently
  • Led production teams to establish and meet target rates while achieving high quality standards
  • Managed daily production meetings, shift handovers, and material supply coordination
  • Implemented Time Production Management (TPM) and maintained KPI tracking systems
  • Conducted fault resolution, equipment breakdown management, and process validation
  • Developed standardized work processes and initiated change management programs
  • Performed quality investigations, process auditing, and continuous improvement initiatives
  • Enhanced workplace ergonomics, safety procedures, and 5S implementation

Education

High School Diploma -

Government Polytechnic
Kanpur
03-2015

Skills

  • Mass Production Supervision & Line Management
  • Paint Technology (PT, CED, Liquid Painting, Powder Coating)
  • Quality Tools: 8D, PPAP, PFMEA, CAPA, SPC
  • Defect Analysis & Reaction Plans (Paint DPU, Rejection Analysis)
  • Process Control & Standardization (SOP, WIS, Control Plans)
  • Equipment Troubleshooting (Robotic Application, Paint Booths, Rework Line)
  • Lean Manufacturing, TPM, 5S, Ergonomics
  • Customer & Supplier Handling (Internal & External)
  • New Model/Color Launch, Product Development Support
  • Leadership Development & Team Training

Technical Expertise:

  • Robotic Operations & Troubleshooting: Expertise in ABB (IRB-5500, IRB-580, IRB-4600), Fanuc P500, Durr ECO RP6, and Yaskawa MPX3500 robots for painting applications, including error handling, maintenance, and ensuring optimal performance
  • Dust, Lint & Chip Control: Successfully led projects to minimize dust, lint, and chips, improving overall production quality and efficiency

Languages

Hindi
First Language
English
Advanced (C1)
C1

Websites

Timeline

Assistant Manager

Mahindra & Mahindra Ltd
06.2024 - Current

Cell Incharge

Varroc Polymers PVt Ltd
11.2023 - 06.2024

Senior Engineer

MG Motors India Pvt Ltd
06.2021 - 10.2023

Assistant Engineer

Motherson Automotive Technologies & Engineering
05.2015 - 05.2021

High School Diploma -

Government Polytechnic

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Anshika Yadav