Mechanical Engineer with 16+ years of experience in aerospace domain with expertise in structural analysis and vibrations . Spearheading an analyst’s team involved in Finite Element Analysis of helicopter systems resulting in improved safety and performance. Pursuing new professional challenges to leverage technical expertise and knowledge with a growth-oriented company.
Overview
23
23
years of professional experience
1
1
Certification
Work History
Chief Manager-Analysis
RWR&DC, Hindustan Aeronautics Ltd.
07.2023 - Current
Architected transmission deck design and tail-boom design of Medium Helicopter by optimizing cross-sections leading to 10% increase in natural frequencies above rotor frequency thereby reducing response on ground and avoiding in-flight instabilities
Estimated sizing and stiffness of elastomeric bearings and load struts for Vibration Isolation System of Medium Helicopter which attained system transmissibility of 25%
Designed sub-critical Tail Drive shaft of Medium helicopter using optimization module of MSC NASTRAN resulting in 20% weight savings
Engineered groundbreaking solution by incorporating leaf springs to optimize Main drive flexible shaft for Medium Helicopter, meeting stringent high-speed engine output shaft requirements; successfully mitigated engine-gear box interactions
Spearheaded design of Main and Tail Rotor blades using in-house codes and FEM for proper placement of structural modes with respect to blade harmonics which facilitated vibration reduction by 20% and 5% weight savings from preliminary design
Validated Blade design using comprehensive tool-CAMRAD-II which predicted dynamic characteristics with 95% accuracy
Guided dedicated team for preparing Preliminary Design Report on Dynamics of Medium helicopter project incorporating analysis of structure, rotor and transmission system
Senior Manager-Analysis
RWR&DC, Hindustan Aeronautics Ltd
07.2019 - 06.2023
Interacted and coordinated with flight crew, vendors and certification team to integrate new systems on attack helicopter based on FE analysis and test data analysis. This enabled in compressing system certification milestone by 2 months
Led testing team for performing Ground vibration test on naval helicopter for successful integration of indigenous weapon and validated by flight testing
Engineered structural changes to alter troublesome fuselage mode of Light Helicopter with minimal weight increase of 1% leading to reduction in crew seat vibrations by 20%
Supervised framing of technical requirement specifications for LRUs environmental qualifications complying to military standards. This led to deployment of LRUs on various platforms without additional qualifications resulting in significant savings of 25% of LRU cost and 10% failure rate reduction
Initiated and executed vibration qualification of fuel drop tanks by employing FEA fatigue module which resulted in significant cost savings and reducing testing time by 2 months.
Manager-Analysis
RWR&DC, Hindustan Aeronautics Ltd
01.2015 - 06.2019
Performed FE model tuning of Attack Helicopter for correlation of analytical results with Ground Vibration Test results within error margin of 5%
Analyzed vibration survey data from helicopter flight tests; utilized MATLAB to analyze Ground and air resonance flight data for certification, achieving 95% accuracy compared to analytical predictions
Estimated stretch contribution of control linkages and structural support parts of Flight control circuit of Trainer Jet aircraft matching to 95% of test values
Collaborated with fixed wing design team to work out design modifications with least weight penalty of 10 kg and reducing stretch by 15%.
Deputy Manager-Analysis
RWR&DC, Hindustan Aeronautics Ltd
07.2011 - 12.2014
Established load path and evaluated structural modes of Attack Helicopter using Altair Hyperworks. Conceived local structural tuning with minimal weight penalty less than 0.5% for shifting fuselage mode resulting in 40% vibrations reductions of cockpit frames
Designed and analyzed conceptual model of Passive rotor head absorber for light helicopter using composite spring which absorbs vibration at source by 60%
Redesigned armament wing of attack helicopter leading to significant drag reduction of of 25% while meeting strength requirements for installation of various weapons
Guided design and FE analysis of composite skis for landing gears of attack helicopter with minimum weight, stable design and optimum dynamic characteristics.
Engineer-Analysis
RWR&DC, Hindustan Aeronautics Ltd
05.2007 - 06.2011
Revamped Sighting system installation on Advanced Helicopter using composite beams of improved stiffness than prevailing design achieving 20% weight reduction
Standardized Main and tail rotor tracking and balancing activities for controlling 1/rev Vibrations resulting in 25% reduction of maintenance flights
Streamlined tuning of Passive vibration isolation system by testing at bench level and helicopter level to reduce N/rev Vibrations and eliminating 10% of pilot vibration snags.
Mechanical Design Engineer
Reiz Electro-controls Pvt. Ltd
11.2001 - 01.2004
Devised innovative designs of Industrial lighting fixtures which improved sales revenue and product line
Education
Master of Engineering - Rotodynamic Machines
Punjab Engineering College (Deemed University)
Chandigarh, India
07.2006
Skills
Professional Skills
Altair Hyperworks
NASTRAN
CAMRAD-II
MATLAB
UG/NX
Teamcenter
Basics of Python
Soft skills
Proactive and collaborative to work as team player for achieving performance targets
Analytical approach for stepwise problem solving by quantifying problem statement
Leadership skills and professionalism to manage project within target timelines with collaborative team
Ability to effectively interface with customer and vendors for all technical aspects of project
Fluency in English and Hindi with good verbal and written skills for effective communication with Team and clients
Knowledge of Aerospace and Military standards for vibration with strong knowledge of Helicopter dynamics and structural analysis
Certification
edX Verified Certificate for AI for Everyone: Master the Basics