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Anurag Arun Bajpai
Project Manager
Surat
Summary
Summary Statement: Experienced Chemical Engineer with expertise in Ammonia Project design, construction, and commissioning. Strong background in process optimization, safety, and environmental compliance. Demonstrated ability to lead project teams and achieve project goals on time and within budget. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
13
13
years of professional experience
2
2
Languages
Work History
Project Manager
KRIBHCO
Hazira
01.2022 - Current
- Project Management
- Managed projects for energy saving and capacity enhancement of the complex
- Developed and executed Basis for Design (BfD), Basis of Design (BoD), and Project Specifications/Philosophies; enhanced alignment with project objectives and requirements, resulting in 25% faster project execution time and increased deliverable quality
- Generated Process Simulation Models and prepared Heat & Material Balance Tables, optimizing process parameters and facilitating accurate analysis of system performance, leading to improved efficiency and cost savings
- Developed Process/Utility Flow Schemes, enhancing clarity and understanding of process and utility systems, resulting in efficient engineering design and seamless integration of equipment
- Implemented Process/Utility Engineering Flow Schemes and Process Safeguarding Flow Schemes, ensuring comprehensive safety measures and reliable operation, minimizing risks and promoting a safe working environment
- Conducted sizing for Process Equipment and Relief Valves, ensuring optimal equipment selection and compliance with industry standards, enhancing system reliability and preventing operational disruptions
- Carried out Line Hydraulics and provided inputs to Line Listing, facilitating smooth fluid flow and accurate documentation, ensuring efficient piping design and minimizing potential bottlenecks
- Maintained adherence to Quality Management System (QMS) requirements in line with ISO 9001-2015, ensuring consistent quality control and compliance with industry standards, enhancing overall project quality
- Provided process inputs to Material Selection Report, Cause & Effect Diagrams, and Alarm & Trip Setting, contributing to accurate decision-making and effective implementation of control strategies, ensuring safe and reliable plant operation
- Prepared Instrument Data Sheets, ensuring accurate specifications for instruments and equipment, facilitating smooth procurement and installation processes, reducing project delays
- Assisted in the development of Hazardous Area Classification Schedule, ensuring compliance with safety regulations and minimizing the potential for accidents or incidents
- Led the design and construction of like Ammonia Plant Revamp Project, Carbon Dioxide Compressor Drive Change Project and Motor Driven Process Air Compressor Project, ensuring compliance with safety and environmental regulations
- Managed project budget, schedule, and team resources to ensure successful project completion
- Worked closely with stakeholders to identify and mitigate project risks, and to communicate project progress and outcomes.
Process Engineer
Oman India Fertiliser Company
08.2019 - 12.2021
- Risk Compliance Management
- Management of Risk Assessment and Compliance of the complex encompassing HAZOP revalidation, SIL study and Process & Environmental Envelop Operation
- Insurance Management
- Managed the process of Insurance Claims for the complex starting from lodging the First Information Report till final settlement
- Helped in settling 14 million USD claim of the complex
- Management of Change
- Managed the Management of Change for plant affairs at the complex
- Evaluate all the Management of Change files of the complex
- Enabled Migration of Management of Change to Electronic Management of Change in the complex
- Management and Director’s Report
- Finalizing the Management Report every month
- Preparing and finalizing the Director’s Report for Board of Director’s meeting on need basis
- Project Conceptualization
- Conceptualized ideas for energy saving of the complex like
- Flue gas heat recovery of the Gas Turbine and Auxiliary Boiler of the Offsite facility
- Boiler feedwater treatment modification to modern volatile organic compounds-based systems from conventional treatment
- Vapor Absorption Machine installation in the carbon dioxide feed to urea plant.
Deputy Manager
KRIBHCO
05.2017 - 08.2019
Assistant Manager
KRIBHCO
05.2014 - 04.2017
Senior Engineer
05.2012 - 04.2014
- Project Research and In Plant Modifications
- Researching the energy saving and reliability improvement projects for the complex
- Conceptualized four new ideas for energy saving projects like Drive Change for process pumps, Drive Change for Carbon Dioxide Compressors, Drive Change for Process Air Compressor, VFD installation for existing turbomachinery’s that are reaping 30 million USD per annum to the complex
- Likewise engineered four in plant modification projects of Ammonia plant like Carbon Dioxide recovery scheme, Ammonia Chiller Modification, Waste Gas Reutilization and Biofertilizer mixing tank reaping 5 million USD per annum savings to the complex
- Raw Material Supply Chain Management:
- Managed the raw material supply chain management for the complex worth 420 million USD and prevented any plant load curtailment or penalties which saved 2 million USD of penalized/ curtailment losses of the company
- Risk Compliance Management
- Management of Risk Assessment and Compliance of the complex encompassing HAZOP revalidation, SIL study and Process & Environmental Envelop Operation
- Managed the risk assessment of the complex for Insurance Survey Report
- Insurance Management
- Managed the process of Insurance Claims for the complex starting from lodging the First Information Report till final settlement
- Helped in settling 1.5-2.5 million USD claim of the complex Annual claims regularly
- ISO Compliance Management
- Managed the procedural adherence to the ISO standards 9001, 14001 and OSHAS 18001 for the department and maintained 100 % compliance for the Key Performance Indicators and records
- Management of Change
- Managed the Management of Change for plant affairs at the complex
- Evaluated and scrutinized the 20-30 Management of Change matters on an annual basis regularly for the whole complex
- Management and Director’s Report
- Finalizing the Management Report every month
- Preparing and finalizing the Director’s Report for Board of Director’s meeting on need basis
- Preparing the presentations for Minister/Diplomat site visit on need basis.
Senior Engineer
Ammonia, KRIBHCO
Hazira
08.2010 - 05.2012
Revamp Commissioning
- Part of the revamp implementation and commissioning team and managed the revamp project worth 172 million USD for the complex Ammonia and Urea revamp
- Panel Operation
- Commissioned the distributed control system (DCS) panel operation the revamped Ammonia plant in 2011
- Handled the operation of the whole ammonia process
- Handled all types of plant emergencies ranging from utilities failure to raw material failure and in plant machine failures
- Handled the critical case scenario of key turbomachinery hunting leading to cyclic disturbance of the process for 7-8 months.
Education
Bachelor's degree - Chemical Engineering
National Institute of Technology
Process Design, Process Control, Environmental Engineering, Sustainable Energy Systems - undefined
Skills
undefined
Affiliations
Member, American Institute of Chemical Engineers (AIChE).
Member, International Association for Hydrogen Energy (IAHE).
Software
Microsoft Excel
Microsoft PowerPoint
AspenPlus
Hysys
PipeSim
Timeline
Project Manager
KRIBHCO
01.2022 - Current
Process Engineer
Oman India Fertiliser Company
08.2019 - 12.2021
Deputy Manager
KRIBHCO
05.2017 - 08.2019
Assistant Manager
KRIBHCO
05.2014 - 04.2017
Senior Engineer
05.2012 - 04.2014
Senior Engineer
Ammonia, KRIBHCO
08.2010 - 05.2012
Revamp Commissioning
Bachelor's degree - Chemical Engineering
National Institute of Technology
Process Design, Process Control, Environmental Engineering, Sustainable Energy Systems - undefined
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