Arbaj Sayyad
Tal - Karad, Dist. - Satara
Summary
Results-driven Industrial Engineer with over 4 years of experience in Lean Manufacturing and Operations. Specialises in Lean tools, capacity mapping, cycle time analysis, and process improvement initiatives. Skilled in standardised work, line balancing, and Poka Yoke implementation, contributing to enhanced efficiency and productivity.
Overview
3
3
Languages
5
5
years of professional experience
Work History
Industrial Engineer
Exide Industries Limited
Chinchwad
01.2022 - Current
- Executed the phase-wise implementation of various Lean Tools (Debottlenecking, OEE, JIT, VSM, SMED, Daily Management, Poka Yoke, Kaizen etc.) throughout the plant.
- Executed process improvements through daily Gemba walks and Kaizen implementation, leading cost-saving projects and automating activities with ROI calculations to boost production efficiency.
- Implemented standardized work to enhance machine uptime and reduce ergonomic risks, conducting Yamazumi exercises for workload balance across all labour sections.
- Capacity Mapping of entire plant and performing debottlenecking exercise to increase capacity further
- Defining Cycle Time, TAKT Time and Line Balancing for productivity improvement, Cost reduction, and meeting customer requirement
- Identification of VA & NVA activities along with (8 waste of Lean, 3D, 6+2), Operator's fatigue problems and solutions reports.
- Time study, Minor stoppages identification, MOST, Work Sampling
- Layout optimization to reduce manpower, improve material and process flow & Risk assessment.
- Preparation of Process Flow Diagrams, Kanban cards, FIFO boards
- Make monthly presentation on manufacturing meet and KPI review.
- Drove continuous improvement through team management, building team capacity and fostering creative thinking.
Trainee Engineer
Mannat Industries Pvt Ltd
Satara
05.2021 - 01.2022
- Inspecting and Testing of Materials, Process & Products.
- Analysed rejected parts and implemented corrective actions to eliminate defects in subsequent processes.
- Managed day-to-day shift operations to meet target production norms and ensure quality product output.
- Maintaining production & quality reports.
- Sampling inspection at inward and in-process material.
- Maintained 5S and Kaizen reports to support workplace organisation and drive continuous improvement.
- Knowledge of Supply Chain Management, Business Processes, Procurement activities, SAP (Material Management) ISO Certified Consultant.
Education
B.E in Mechanical branch - Mechanical branch, 70.06 % scaled marks
Tatyasaheb Kore Institute of Engineering and Technology (TKIET)
Kolhapur01-2021
Skills
- Lean Manufacturing/ Lean Tools
- Process Improvement
- OEE
- JIT
- VSM
- SMED
- Poka Yoke
- Daily Management
- Kaizen/5S
- Debottlenecking
- Capacity Mapping
- Cycle Time/TAKT Time/Throughput Time
- Line Balancing
- Standardised Work
- Yamazumi exercise
- Time study/MOST/Work Sampling
- VA & NVA identification
- RCA (Root Cause Analysis)
- Gemba walk
- LCA (Low Cost Automation)
- ROI calculations
- Industry 40
- TPS System
- SAP/ERP
- AutoCAD/CATIA
- MS Office/MS Word/MS Excel
- PowerPoint
- PowerBI
- Team management
- Creative thinking
Languages
English
Marathi
Hindi
Accomplishments
- 1st prize in Business Excellence Competition at Exide Industries Ltd, 2022
- Reduced labour cost by 10% by implementing workload balancing & LCA
- Excellent Award in NCQC (National Convention on Quality Concepts) - Nagpur Chapter, 2023
Personal Information
Father's Name: Mr. Bashir Gulab Sayyad
Date of birth: 29/09/1999
Nationality: Indian
Marital status : Single
Sex : Male
Declaration
I hereby declare that information in this document is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particular
(ARBAJ BASHIR SAYYAD).
Timeline
Industrial Engineer
Exide Industries Limited
01.2022 - Current
Trainee Engineer
Mannat Industries Pvt Ltd
05.2021 - 01.2022
B.E in Mechanical branch - Mechanical branch, 70.06 % scaled marks
Tatyasaheb Kore Institute of Engineering and Technology (TKIET)