ARIVUK KARASAN
Mechanical Maintenance Engineer
Chennai,Tamil nadu
Summary
Strive towards personal & professional growth by embarking on new and challenging assignments with an aim to bring about process improvements & business profitability. Providing value addition to the task assigned & does my best to be a successful member of the team.
Overview
1
1
year of professional experience
1
1
Certification
1
1
Language
Work History
Mechanical Maintenance Engineer
JK tyres Industries limited
01.2012
- Erection and commissioning of new CONTI& MESNAC TBM
- Machine tolerance check& correction of maintained
- Responsible for Breakdown reduction for PCR&TBR TBM, CUTTERS&TDA
- Responsible for Annul schedule plan making and execute for PCR&TBR TBM, CUTTERS&TDA
- Responsible for developments of preventive maintenance for PCR&TBR TBM, CUTTERS&TDA
- Responsible for continues improvement Kaizen and project for PCR&TBR TBM, CUTTERS&TDA
- Shut down jobs planned and executed in PCR&TBR TBM, CUTTERS&TDA
- Responsible of execution of preventive maintenance as per schedule drafted
- Created a spare management system to monitor the inventory of critical and insurance spares
- Excellent in vendor management and had a good report with vendor’s/Service providers
- Responsible for generation of Performance reports of equipment’s (MTBF/MTTR/OEE)
- Played a role of spare coach and responsible for plant repair and maintenance cost control
- Responsible of in house spare repair and maintenance cost control
- Actively participated in Manufacturing excellence/ British safety council/ Total quality management/ Lean six sigma and currently working in Deming Quality award program.
Act apprentice
Tamil nadu arasu cement works
07.2009 - 08.2010
- Crusher maintenance (hammer welding)
- Pump house monitoring
- Breakdown Trend Chart & Equipment’s failure history report preparing
- Preventive list make and implement avoid the break down
- Pneumatic packed daily maintained
- Responsible for handling customer complaint resolution
- To follow 5S- system for housekeeping.
Education
Diploma Mechanical Engineering - Mechanical Engineering
G.Hr.sec.school
Ponparappi04.2009
Skills
- Equipment Assembly
- MathWorks MATLAB
- Operating Procedures Implementation
- Environmental Sustainability
- Vibration analysis
- Continuous Improvement Projects
- Scheduling
- Personal Protective Equipment
- Preventive Maintenance
- Fluid Mechanics
- Type equipment installation
- Mechanical Systems Installation
- Pneumatic Systems
- Fuel systems
- Team Member Training
- Environmental Regulations Compliance
- Industrial Automation
- Engineering Design Conformance
- Performance Specifications
- Written and verbal communication
- Component drawings
- Predictive Maintenance
- Inventory Maintenance
- Corrective Maintenance
- Instrumentation calibration
- Technical reporting
- Component Replacement
- Welding Techniques
- Mechanical Requirements
- Mechanical Troubleshooting
- Manufacturing process controls
- Cleaning and sanitizing
- Mechanical Measurements
- Lockout and tagout procedures
- Control systems
- Mechanical Aptitude
- Cost modeling
- Decision-Making
- Conveyor Systems
- Materials Specifications
- Employee Management
- Hydraulic systems
- Vendor supervision
- Equipment maintenance and repair
- Continuous Improvement
- Quality Control Standards
- Hazardous Materials Handling
- Cost Estimation
- Root Cause Analysis
- Mechanical Designs
- Equipment Specifications Conformance
- Parts Fabrication
- Equipment Troubleshooting
- HVAC Systems
- Project Documentation
Working Area Details
- Tbr&pcr buildings/Cutters&TDA
- Stock area – All cutters (Belt cutter, Body ply cutter, Ply cutter, Cap ply cutter, Bias cutter) Super assembly, Apex machine, Vipo bead winding
- PCR Building and TBR Building
- PCR and TBR Painting machine
Accomplishments
- TDA Extruder Feed Roller Auto lubrication system implemented- Kaizen
- MESNAC TBM PA CUTTING system implemented –Production improvement
- TDA APEX drum development locally and Cost saving – Performance good
- All Extruder TCU pipe line modification done MS to SS – Improve machine availability
- TCU pump implemented CM to CR type avoid pump failure and cost saving
- PCR TREAD Heater unit implemented –GT YEILD – Improved
Project Initiation And Completed
- PCR TBM KM Stage singly ply servicer to dual ply servicer conversion
- PCR Bestry apex Machine Additional station
- PCR Tyre building Machines Tread heating system installation
- PCR Tyre building Machines B&T Drum loading unloading fixture implementation
- Pcr tyre building Machines Carcass loader modification as retraction method
- PCR Tooling CC drum loading and unloading trolley implementation
- CC drums and Shaping Drums Service station implementation
Academic Accomplishment
- DIPLOMA, Mechanical, 74.45%, Nanjappa Polytechnic College, Covai, Covai, Tamil Nadu
- H.S.C, 78.25%, Govt. Higher Secondary School, ponparappi, ponparappi, Tamil Nadu
- S.S.L.C, 73.80%G, Govt. Higher Secondary School, Maruthur, Maruthur, Tamil Nadu
Personal Factfile
05/03/90, Rajamanikkam, Male, married, Indian, Tamil & English, 1310,vadakkupati stree, Maruthur, Ariyalur Dist, 621710
Tyre Industry Machinery Exposure
- TBR Tyre building machine, Continental, SAV T2pro
- PCR Tyre building machine, Continental, KM PU
- TBR Painting machine, Finemac, GT Auto lub
- Bead winding machine, Vipo, JK customisation
- Apexing machine -Fully automised, Continental, with twin drum
- Belt cutter, konstruckta, SL032
- TBR Tyre building machine, MESNAC, JK customisation
- PCR Tyre building machine, Beijing jinga, JK customisation
- Apexing machine -Fully automised, Finemec, with twin drum
Disclaimer
I do hereby confirm that all the information furnished above is true to the best of my knowledge and belief.
Certification
Best performance award year of- 2016
SMC pneumatic training
MTC check&correction
First aid training
Additional Information
Driving LMV
Project improvement
Inhouse development
Languages
English
Intermediate (B1)
Hindi
Beginner (A1)
Tamil
Upper intermediate (B2)
Interests
Mechanical project
Timeline
Mechanical Maintenance Engineer
JK tyres Industries limited
01.2012
Act apprentice
Tamil nadu arasu cement works
07.2009 - 08.2010
Diploma Mechanical Engineering - Mechanical Engineering
G.Hr.sec.school
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