Hi, I’m
ARUN KUMAR
Pune
Summary
Experienced Project Engineer overseeing end-to-end execution of mechanical, electrical, and control systems. Skilled in RFQ management, supplier coordination, and ensuring design compliance. Expertise in equipment installation, commissioning, PLC/HMI programming, and MES integration. Strong focus on safety with JSA, HIRA, and LOTO implementation. Committed to delivering efficient, high-quality automation solutions for manufacturing excellence.
Overview
6
years of professional experience
2
Language
15
years of post-secondary education
Work History
Mahindra & Mahindra LtdPune
Assistant Manager
12.2022 - Current
Job overview
- Led end-to-end project execution, ensuring timely completion and seamless handover to production/maintenance.
- Prepared and managed RFQs as per process requirements, coordinating with suppliers for successful project execution.
- Ensured strict adherence to technical requirements, guiding suppliers with technical support for first time-right project outcomes.
- Conducted Design Approval Process (DAP) of equipment in collaboration with Cross-Functional Teams (CFTs).
- Worked closely with suppliers to align with project specifications and enhance quality deliverables.
- Ensured safe project execution by implementing JSA, HIRA, and LOTO safety tools.
- Maintained compliance with industry safety standards, minimizing risks during execution.
- Verified electrical control design and panel buyoff with the supplier for equipment including the overhead conveyor, floor conveyor, RGV, sub-assembly conveyor, EOL equipment, shower tester, and filling machine in the TCF shop.
- Finalized network design and IP scheme as per project requirements.
- Developed HMI and PLC programs according to Mahindra standards, ensuring seamless integration with MES and other equipment handshaking.
Falcon Autotech Pvt Ltd
PLC & Automation Engineer
07.2022 - 12.2022
Job overview
- Analyzed customer specifications and requirements to develop, modify and maintain PLC programs
- Tested newly developed PLC programs to ensure proper functioning before deployment
- Programmed HMI, SCADA systems using various software packages such as Rockwell, Siemens, Omron
- Configured communication networks between PLCs and other automation devices via Ethernet and IP or other protocols
- Provided technical support for customers regarding their PLC programming issues
- Maintained detailed documentation of all programming efforts including changes made over time.
Rexel India Pvt LtdPune
Sr. Technical Consultant
08.2021 - 07.2022
Job overview
- Analyzed customer requirements and proposed technical solutions
- Developed detailed design specifications for complex software applications
- Created comprehensive documentation including user manuals, system diagrams, flowcharts and other materials related to software development projects
- Debugged existing PLC programs in order to identify errors and optimize performance
- Programmed PLC, HMI, SCADA systems using various software packages such as Studio 5000, RsLogix5000, RSView32, FactoryTalk View SE, ME, Studio
- Configured communication networks between PLCs and other automation devices via Ethernet and IP or other protocols.
JK Systems & NextechPune
Electrical & Control Engineer
06.2019 - 07.2021
Job overview
- Developed PLC code and HMI interface as per specific process requirements
- Implemented high-level control strategies for conveyor system, resulting in 15% increase in operational efficiency
- Created, read, and edited logic diagrams, wiring diagrams, overhead conveyor, and floor conveyor for BIW/PaintShop and TCF assembly operations
- Supported Level I and Level II Technicians and Equipment Operators in resolving machine issues, reducing downtime by 20%
- Executed overhaul and installation of new equipment to enhance production capabilities
- Verified data system operation and ensured seamless HMI functionality
- Installed and troubleshooted 240V and 480V motors, VFD's, and Servo drives, contributing to uninterrupted operations
- Documented on-site work and provided valuable assistance during client inspections, maintaining high quality standards
- Delivered automation support to plant operations 24/7, ensuring smooth functioning of manufacturing, facilities, and utilities, including shutdowns.
Education
College of Engineering Rural Technology
B.Tech from Electronics And Communications Engineering
08.2014 - 06.2017
DJ Polytechnic
Polytechnic Diploma from Electrical Engineering
08.2010 - 07.2013
Janta Inter College
High School from Science
08.2001 - 06.2010
Skills
- Rockwell Software (Studio 5000, Rslogix 500/5000
- FactoryTalk View Studio)
- Siemens Tia Portal & Wincc Unified SCADA
- OMRON
- HMI & SCADA programming
- SQL & MySQL Integration
- Kepware Server & OPC UA Integration
- Industrial Engineering & Industry 40
- Python Programming, HTML 50, CSS for Webpage Development
- Communication Protocol - Ethernet/IP, Modbus TCP/IP, RS232, DeviceNet
- Equipment Virtual Commissioning
- Good in Equipment Maintenance Breakdown
- Basic Knowledge of Autocad
- Project Installation & Commissioning
- Project Planning & Coordination
- Vendor Management
- Facility Planning & New Product Development
Project Handled
- Capacity expansion of Scorpio N Assembly Line (TCF)
- UPP Project (TCF)
- Born Electric Vehicle Project (TCF)
Accomplishments
Collaboration E Card for Poka-yoke Project V Block – M&M
Appreciation Certificate for Scorpio ‘N Capacity Expansion – M&M
Appreciation Certificate for Poka-yoke Project R Block – M&M
Excellence Certificate for T&Q Block SCADA Development – M&M
Timeline
Assistant Manager
Mahindra & Mahindra Ltd
12.2022 - Current
PLC & Automation Engineer
Falcon Autotech Pvt Ltd
07.2022 - 12.2022
Sr. Technical Consultant
Rexel India Pvt Ltd
08.2021 - 07.2022
Electrical & Control Engineer
JK Systems & Nextech
06.2019 - 07.2021
College of Engineering Rural Technology
B.Tech from Electronics And Communications Engineering
08.2014 - 06.2017
DJ Polytechnic
Polytechnic Diploma from Electrical Engineering
08.2010 - 07.2013
Janta Inter College
High School from Science
08.2001 - 06.2010
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