Arun Kumar
Noida
Summary
Solution Design Engineer with hands-on experience in warehouse automation, layout engineering, equipment sizing, and sorter/conveyor system design. Skilled in AutoCAD, 2D/3D design, and mechanical calculations for automated material-handling systems. Experienced in designing CBS & ARM sorters, Swede sorters, ASRS systems, and conveyor integrations. Strong ability to translate client requirements into technical layouts, BOM, and feasible engineering solutions.
Overview
6
6
years of professional experience
Work History
Solution Design Engineer
Falcon Autotech Pvt. Ltd.
Noida
11.2023 - Current
- Working on solution design for warehouse automation projects including sortation systems, ASRS, and conveyor layouts.
- Designing CBS sorter, ARM sorter, Swedi sorter, and assisting in ASRS system conceptualization.
- Responsible for AutoCAD-based layout creation, equipment positioning, and integration with warehouse infrastructure.
- Performing load calculations, speed calculations, and motor/drive selection for various automation systems.
- Designing roller conveyors, belt conveyors, modular conveyors, and merge/divert mechanisms.
- Supporting sales with technical drawings, BOQ/BOM, costing preparation, and solution documentation.
- Coordinating with project, electrical, and installation teams to ensure design feasibility and accuracy.
- Providing cost-effective solutions aligned with client operational requirements and automation goals.
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- Designed custom material handling solutions, including roller and modular belt conveyors.
- Contributed innovative ideas and solutions to enhance team performance and outcomes.
- Promoted high customer satisfaction by resolving problems with knowledgeable and friendly service.
- Collaborated closely with team members to achieve project objectives and meet deadlines.
- Responsible for costing sheet preparation and periodic updates, along with developing VBA-based automation tools in Excel to streamline costing workflows, reduce manual effort, and improve accuracy.
Design Engineer
Clearpack Automation Pvt. Ltd.
Greater Noida
05.2022 - 11.2023
- New design & development of conveyors.
- Conducted speed calculations for motor selection.
- Designed Palletizer and De-Palletizer stations.
- Designed interconnecting conveyors including roller and modular belt conveyor systems.
- Prepared drawings and BOM for SAP upload.
- Handled project documentation and coordination with electrical & assembly teams.
- SPM design as per client requirements.
Design Engineer
SRG International Pvt. Ltd.
Faridabad
09.2019 - 04.2022
- Prepared design briefs, concepts, and performance requirements.
- Identified materials, manufacturing processes, and assembly sequences.
- Created BOMs and detailed CAD drawings.
- Developed and evaluated prototypes.
- Performed DFMA analysis.
- Managed projects for new and repeat clients.
- Supported sample development based on customer needs.
Education
B.Tech - Mechanical Engineering
Dewan V.S. Institute of Engineering & Technology
MeerutIntermediate -
Hindu Inter College
NaginaHigh School -
Hindu Inter College
NaginaSkills
- Warehouse Automation System Design
- Sorter Design (CBS, ARM, Swedi)
- Conveyor Design
- Process flow design
- ASRS Layout Understanding
- Detailed Drawings
- AutoCAD
- SolidWorks
- MS Office
- Chatgpt
- Problem solving
- Team collaboration
- Time management
- Innovative thinking
- 2D drawings
Design Skills
- Warehouse Automation System Design
- Sorter Design (CBS, ARM, Swedi)
- Conveyor Design
- ASRS Layout Understanding
- SPM Design
- Fixture & Panel Design
- GD&T
- Detailed Drawings
- DFMA
- Sheet Metal & Storage Systems
Projects
Worked on multiple large-scale warehouse automation projects for leading clients including Amazon, Flipkart, Delhivery, DNATA, and other e-commerce and logistics players.
Involved in end-to-end project engineering support, covering concept design, layout planning, costing, and technical documentation for automated warehouses.
Designed and supported conveyor systems, sortation systems (CBS, Arm Sorter, Swede Sorter), and ASRS solutions based on client throughput and operational requirements.
Prepared and updated costing sheets and implemented Excel VBA Macro-based automation to improve costing accuracy and reduce manual calculation time.
Coordinated with sales, project, and execution teams to support techno-commercial proposals and optimize system configurations.
Supported tender and proposal submissions by preparing BOQs, system descriptions, and layout drawings using AutoCAD and Excel.
Contributed to customized automation solutions for inbound, outbound, storage, and dispatch operations across different warehouse sizes.
Design of Palletizer & De-Palletizer systems with interconnecting conveyors (Asian Paints, Godrej). Pallet chain conveyor design including load & speed calculations and material selection (Asian Paints Kasna).
Achievements
- GATE Qualified (B.Tech Final Year)
- Rising Star” Award – Falcon Autotech Pvt. Ltd.
- Developed Excel VBA-based costing automation using self-learning and AI tools (ChatGPT)
Languages
- Hindi
- English
Personal Information
- Father's Name: Gopal Singh
- Date of Birth: 11/15/97
- Gender: Male
- Marital Status: Unmarried
Disclaimer
I hereby declare that all the information provided is true to the best of my knowledge.
Timeline
Solution Design Engineer
Falcon Autotech Pvt. Ltd.
11.2023 - Current
Design Engineer
Clearpack Automation Pvt. Ltd.
05.2022 - 11.2023
Design Engineer
SRG International Pvt. Ltd.
09.2019 - 04.2022
B.Tech - Mechanical Engineering
Dewan V.S. Institute of Engineering & Technology
Intermediate -
Hindu Inter College
High School -
Hindu Inter College