Arun Kumar K

Key Contributions:

• Completed and Certified Yellow Belt Training.
• Executed Kaizen to reduce lead time for calculating P-T ratings of Valve for Non-standard materials.
• Executed kaizen to reduce lead time for ESP calculations for ON/OFF valves (Plug and Butterfly Valves).
• Executed kaizen to determine P-T ratings and Shut off pressure ratings for Butterfly Valve.
• Supporting DtV global project on Plug valves and on new product development project.
• Handling Sales drawing request of Triple and Double offset butterfly Valves and Plug Valves.
• Handling Non-Lubricated Full Port Plug Valve design and development and performed analytical calculations and FEA.
• Involving in reverse engineering and developed basic engineering calculations for Butterfly valve and Non-Lubricated Full Port Plug Valve components.
• Supported on various cross functional team support like valve sizing actuator sizing, CPQ (Configure, Price, Quote) Oracle

Awards:

• Awarded with four prestigious “Spirit of Flowserve” award by Flowserve till date for successfully completing Kaizen Projects.

Roles and Responsibilities:

• Performs work that is varied and complex, under direct supervision.
• Consistently applies knowledge of functional concepts and prior experience to work assignments.
• Gather all relevant information for each assignment, identify, and communicate effectively.
• Timely status update to task owner.
• Follow established engineering standards and procedures for product design to produce consistent and reliable results.
• Perform checking of Part list creation for Plug and Butterfly Valves, spare orders and complete Part list creation against Sale Orders.
• Check each design for compliance to job specifications; design form, fit, and function; safety in assembly, maintenance, and operation; method and ease of manufacture; method and ease of assembly; appropriate materials of construction; load and stress due to assembly, testing and operation.
• Deliver clear and complete drawings/analysis reports/ documentation/part list/engineering solutions, as per deliverables of assignment, ensuring On-time delivery and quality.
• Maintain and develop technical and other interpersonal skills, always in full compliance with company policies.
• Supported engineering design development through analysis and simulation of prototypes and 3D computer models.
• Prepared, checked and coordinated documentation to support component design and application.
• Interacted with project leaders and stakeholders to define requirements and generate and maintain design development documents.

Key Contributions:

• Triple Offset butterfly valve NPI – Design Development of 3” to 36” Valves.
• Major Contribution Actuator Selection / Actuator Calculations / Tol.
• Stack up.
• Executed Design and Analysis of Butterfly Valve Interface with Actuators to comply with ANSI/ISO Standards.
• Handled Engineering Analysis and Actuator/Valve Sizing Calculations for Triple offset Butterfly Valves

Roles and Responsibilities:

• New Product Development of Triple Offset Butterfly Valve and Actuator Selection.
• Create and update engineering procedures for Triple Offset Butterfly.
• Mounting Kit Interface Design for Triple Offset Butterfly Valve.
• Checking product design for compliance as per design standards like (ASME B16.34, ASME B16.10, ASME B16.5, ASME B16.25, ISA 75.03).
• Maintain engineering documentation such as drawings, parts list and procedures related to global designs including engineering control and administration, common practices, design guidelines etc.
• Global release of Part lists and documents.
• Perform Part list creation for Valves, spare orders, and complete Part list creation against Sale Orders.

Roles and Responsibilities:

• Service of Hydraulic Systems in Concrete Block Making Machineries.
• Commissioning Concrete Block Making Machines in Client Location.
• Single handedly installed machineries in entire plant.
• Provided solutions problems faced during operations of machine.
• Designed Automatic Conveyer for block carrying with time constraints.
• Worked cross-functionally within organization and external partners, integrators and vendors.
• Developed and maintained broad knowledge of applications and industry activity to stay aware of trends, issues and competitions.

Key Contributions:

Handled below projects during Training.

• Mechanical tire curing press, Intermixes of various size, Tire building machines, Hydraulic Bale cutter, Turret Servicer of different size and Pre-Servicer

Roles and Responsibilities:

• Reading and analyzing assembly drawings.
• Preparation of work plan schedule to complete orders as per order data sheet form and planning list.
• Scheduling assembly and sub-assembly as per planning list and ensure that machine deliveries are meeting dispatch plan.
• Take responsibility for evaluation, introduction and proving of new or existing methods of assembly and assisted in their implementation.
• Perform complex and advanced assembly of products according to established specifications and instructions.
• Order and stock materials and supplies to avoid materials shortages and Receive, unload, unpack and transfer materials to different workstations.
• Preparation of daily production statement and assembly efficiency calculation and Communicating to Works Manager regarding commitment problem, process delays and update status.
• Academic Projects:.
• Title: Fabrication of PVC pipe cutting machine using hot wire Duration: 8 months Team Size: 4 members.
• Title: SAE Project to design and Build Hybrid Trike for National level EFFI-CYCLE event conducted by SAE India Duration: 5 months Team Size: 10 members.