Arun Kumar P M

• Developing and optimizing manufacturing processes for aircraft battery systems, LV/HV electrical integration, and wiring harness assemblies in compliance with aerospace standards.
• Creating and validating BOMs (Bill of Materials), Assembly Work Instructions (AWI), SOPs, route cards, inspection criteria, and manufacturing documentation to support production and quality requirements.
• Supporting prototype and production builds by troubleshooting battery and wiring integration issues and implementing corrective actions through Root Cause Analysis (RCA).
• Collaborating with Design, Quality, Production, and Supply Chain teams to improve manufacturability, build flow, material readiness, and production efficiency.
• Validating wiring harness routing, connector integration, battery assembly processes, and supporting DFM/DFA activities to ensure safe and reliable electrical system integration.

• Experienced in HV & LV Battery and BMS testing and life cycle validation to ensure performance, durability, and reliability.
• Conducted component-level validation, ensuring functional reliability and compliance with specifications.
• Created test reports and route card formats to improve validation efficiency and streamline testing workflows.
• Hands-on experience in operating Electronic loads, Environmental chambers, Power supplies, DAQ, DSO, DMM for accurate testing and validation.

• Supported manufacturing validation activities including DVT and PVT to ensure product reliability, process compliance, and production readiness.
• Performed Verification & Validation (V&V) of test solutions and manufacturing processes to ensure functionality, quality, and compliance with manufacturing standards.
• Assisted in developing manufacturing test procedures, SOPs, route cards, and process documentation for embedded and electronic products.
• Worked closely with Quality, Production, and Engineering teams to support process improvements and resolve manufacturing-related issues

- Conducted ICT, FPT, ON/OFF to validate PCB functionality and performance with design specifications.
- Prepared First Article Inspection Reports (FAIR) and Process Audit Checklist Reports, ensuring adherence to quality standards and manufacturing protocols

- Daily Inspection on Electrical/ Avionics/ AFCS System before flight.
Conducting Verification and Validation of continuity, megger, Functional checks of New System.
- Software testing of V/UHF systems in System Integration Lab.
Integration & testing of Avionics system (TCAS, ADELT, V/UHF data modem).