Summary
Overview
Work History
Education
Skills
Certification
Domain Experience
Academic Chronicle
Projects
Disclaimer
Software
Timeline
Generic

ASHOK KUMAR

PRODUCTION PLANNING ENGINEER
Coimbatore

Summary

Dynamic Production Planner with success in supporting production operations and supply chain management. Highly adept and detail-oriented in developing production schedules, promoting operational efficiency, managing inventory and coordinating logistics. Proven history of managing complex production schedules aligned with sales forecasting and customer order deadlines. Expert in maintaining meticulous records to identify aspects needing improvement and develop solutions.

Overview

9
9
years of professional experience
2
2
Certifications

Work History

Production Supervisor

PSG INDUSTRIAL INSTITUTE
05.2015 - 06.2022
  • Supervising and monitoring the daily production activities as per the schedule to achieve production target.
  • Coordinated with other departments to maintain smooth and efficient product flow.
  • Reduced equipment downtime by implementing preventive maintenance programs and timely repairs.
  • Located and resolved problems with team production and performance to maintain consistent quality levels.
  • Managed internal operational standards and productivity targets.

Production Planning and Control Engineer

G-PLAST PVT.LTD
02.2023 - Current
  • Communicating with customers (Domestic / Export) to get the Orders.
  • Preparation of sales target report for the month
  • Preparation of sale order
  • Preparation of Material purchase / Material forecast to purchase
  • Preparation of Production schedule / Release production orders
  • Optimized inventory management by conducting regular audits and implementing data-driven adjustments.
  • Increased on-time delivery rates through meticulous scheduling and proactive communication with cross-functional teams.
  • Coordinated with suppliers to ensure timely procurement of materials, minimizing production delays due to material shortages.
  • Enhanced production efficiency by streamlining processes and implementing innovative planning strategies.
  • Played a key role in new product launches by effectively managing pilot runs and ramp-up phases of the production process.
  • Worked with engineering, production, and testing departments to implement corrective actions for the delivery failures.
  • Forecasted production schedules and adjusted plans to accommodate changes in demand.
  • Tracked progress of Parts during manufacturing.
  • Established safety stock levels for critical materials, reducing the risk of stockouts and potential lost sales.
  • Improved production efficiency by streamlining materials planning processes and reducing lead times.
  • Conducted regular inventory audits to maintain accurate records and ensure proper allocation of resources.

Associate Engineer – Production planning & control

Roots Industries India limited (HPED) Aerospace
06.2022 - 01.2023
  • My role is To Plan the materials against the Customer Forecast
  • Process Plan & Control of Materials
  • Follow and make a record of daily production rate vs. actual Plan
  • Maintaining the Route Card For the Parts
  • To Ensure the Continuous running of machine without ideal condition
  • To make 100 % of customer OTD at every month
  • Maintained the safety stock of High lead time materials

Production & Planning Engineer

PSG INDUSTRIAL INSTITUTE (PUMPS & MOTORS)
  • To Plan the materials for half yearly, quarterly Production and to Plan Monthly production schedule.
  • Process Plan & Control of Materials
  • Forecasting the requirements through the data analysis
  • Follow and make a record of daily production rate vs. actual Plan
  • Arranging the spares for the branches and dealers as per requirements
  • Vendor management. ( Foundry & outsource process)
  • Communicating with managers, supervisors, and the rest of the team

Education

Bachelor of Engineering, India - Mechanical Engineering, India

GOVERNMENT COLLEGE OF TECHNOLOGY
Coimbatore, India
04.2001 -

DIPLOMA IN MECHANICAL ENGINEERING -

KARPAGAM POLYTECHNIC COLLEGE
Coimbatore, India
04.2001 -

SSLC -

PSG SARVAJANA HIGHER SECONDARY SCHOOL
COIMBATORE
04.2001 -

Skills

SAPundefined

Certification

Certified for CNC programming

Domain Experience

  • PRODUCTION PLANNING & CONTROL: (Associate Engineer), Plan the materials against the Customer Forecast, Process Plan & Control of Materials, Forecasting the requirements through the data analysis, Follow and make a record of daily production rate vs. actual Plan., Maintaining the Route Card For the Parts, To Ensure the Continuous running of machine without ideal condition, To make 100 % of customer OTD at every month, Control the Material inventory., To Record the Subcontract value as per planned and Actual
  • PRODUCTION & PLANNING, Plan the materials for half yearly, quarterly Production and to Plan Monthly production schedule., Process Plan & Control of Materials, Forecasting the requirements through the data analysis, Follow and make a record of daily production rate vs. actual Plan., To ensure 100% material availability for scheduled plan on startup of the everyday., Arranging the spares for the branches and dealers as per requirements., Control the Material inventory., Vendor management. ( Foundry & outsource process), Foundry materials follow up., Cost estimation and BOM preparation for New Products and development products., Analyzing technical drawings and providing material and cost estimates., Communicating with managers, supervisors, and the rest of the team., Attending and scheduling meetings as required., Maintain all inward & outward records & maintain of 5s., Following the purchase for materials as per plan., Co-ordinate with Design for the New Products., Development patterns follow up and maintaining the history of patterns., Handling the raw material stores and Maintaining necessary Documents for planning, Monitoring and tracking project progress, and preparing up reports.
  • PRODUCTION SUPERVISOR, Supervising and monitoring the daily production activities as per the schedule to achieve production target., Manpower allotment in shift., Ensure all in process checks are carried as per process guidelines., Managing operator and guide operator for daily routine activities, Ensuring the availability of consumables and raising the requisition & monitoring the Stocks in the department., To check the Workers job card daily basis as per the given target., Ensure the safe use of equipment’s and schedule regular maintenance., To make and maintain production report and progress., To Root cause and solve the reworks and Quality issue in assembly., Organize the workflow by assigning responsibilities.

Academic Chronicle

  • BE (Mechanical), Govt. College of Technology, 7.1 CGPA, 2022
  • DME (Mechanical), Karpagam Polytechnic College, 89.90%, 2015

Projects

Time & cost reduction for Process material, To reduce / eliminate transport cost & high lead time of materials, Process time of material reduced. Transport Damages and Cost eliminated streamline of material inventory, Overhead Cost reduced for the Product is reduced. Lead time reduced for the process materials so productivity increased.

Disclaimer

I hereby declare that all the information furnished above is true to the best of my belief.

Software

MICROSOFT OFFICE

CAD

CREO

Timeline

Production Planning and Control Engineer

G-PLAST PVT.LTD
02.2023 - Current

Associate Engineer – Production planning & control

Roots Industries India limited (HPED) Aerospace
06.2022 - 01.2023

Production Supervisor

PSG INDUSTRIAL INSTITUTE
05.2015 - 06.2022

Bachelor of Engineering, India - Mechanical Engineering, India

GOVERNMENT COLLEGE OF TECHNOLOGY
04.2001 -

DIPLOMA IN MECHANICAL ENGINEERING -

KARPAGAM POLYTECHNIC COLLEGE
04.2001 -

SSLC -

PSG SARVAJANA HIGHER SECONDARY SCHOOL
04.2001 -

Production & Planning Engineer

PSG INDUSTRIAL INSTITUTE (PUMPS & MOTORS)
ASHOK KUMARPRODUCTION PLANNING ENGINEER