ASHOK KUMAR BAGHEL
Palwal
Summary
Dynamic Senior Joint Manager with extensive experience at Dabur India Limited, excelling in TPM execution and budget management. Proven track record in optimizing high-speed production lines and enhancing equipment reliability. Skilled in preventive maintenance and root cause analysis, fostering cross-functional collaboration to achieve operational excellence and compliance with ISO standards.
Overview
7
7
years of professional experience
Work History
Senior Joint Manager - Plant Operations, Maintenance & Planning
Dabur India Limited
07.2024 - Current
- TPM planning and execution of JH pillar & KK Pillar in high speed machines like Tetrapak, SIG and PET line
- Budget management of spares including local development of parts and spare parts ordering & management of spares
- Driving and performing the TPMS of high speed Tetrapak A3 lines, preventive maintenance of SIG combibloc 1224 & Jieh hong sidel PET line
- Fulfilling the rolling dispatch & production plan on time with achieving OEE targets Production planning in SAP
- Leading plant operations and maintenance for TPCSD, aseptic filling lines, homogenizers, sterilizers, A3, SIG & PET
- Leading plant operations and maintenance across critical processing systems including Tetra Pak TPCSD, blending units, sterilizers, homogenizers, aseptic filling machines, distribution equipment, SIG Combibloc systems, and Jieh Hong PET lines with their respective distribution units such as cooling tunnels, sleeving, and shrink machines.
- Managed production planning in SAP, prepared shift schedules, handled manpower allocation, and ensured timely execution of dispatch and production targets while consistently achieving OEE benchmarks.
- Oversaw budget management of spares, including development, ordering, and lifecycle management of spare parts to maintain cost efficiency and operational reliability.
- Provided technical support for utility and processing equipment including boilers, chillers, compressors, and CO₂ plants, ensuring uninterrupted operations and optimal performance.
- Ensured adherence to ISO and HACCP standards, while applying formal training in 5S, TPM, and Kaizen methodologies to drive continuous improvement, operational excellence, and sustainable efficiency
- Taking care of electronic equipment's like Allen Bradley PLC ( Rockwell studio 50000 , Siemens PLC , Allen Bradley drives , Danfoss drives , Mitsubishi drives , Siemens drives ,Samson PID controls valves , Mass flowmeters , Vortex flowmeters , Electromagnetic flowmeters, Brix meter , Pressure transmitters , Temperature transmitters, RTDs, Thermocouple, Temperature controllers
- Shift schedule, manpower handling, Tool Box Talk
Joint Manager - Operations, Manufacturing & Production
Dabur India Limited
12.2020 - 06.2024
- Driving and performing of TPMS of high speed A3 lines and preventive maintenance of SIG combibloc1224 and Jie hong PET line
- Well versed with processing section of Tetrapak includes TPCSD, TPCIP, blending, homogenizers and Sterelisers and Alsafe tank
- Well versed with processing section of HRS includes Blending, CIP, GEA homogenizers and pasteurizers
- Increasing MTBF and reducing MTTR of breakdowns in high speed fruit juice lines by performing RCA of breakdowns
- Experience in mfg and packaging lines pf pacmac, pampac, shubham pac and hassia machines of toothpaste and shampoo
- Experienced in packaging lines of Autopack, brothers pharma for hair oil and Gulabari filling
- Optimized operations, maintenance, and planning of Tetra Pak TPCSD systems, improving efficiency and ensuring compliance with industry quality standards.
- Implemented preventive maintenance strategies for blending units, sterilizers, homogenizers, and aseptic filling machines, reducing downtime and boosting equipment reliability.
- Supervised distribution equipment, including capping machines, packet dividers, cardboard packers, shrink machines, and SIG systems, ensuring seamless packaging line integration.
- Specialized in Hot Fill PET line operations, with expertise in troubleshooting, process control, and efficient production planning for consistent output.
- Collaborated with cross-functional teams to drive process optimization, safety compliance, and product integrity, aligning production with organizational goals
- Fast-Moving Consumer Goods
Graduate Engineer Trainee
PICL INDIA PRIVATE LIMITED
08.2020 - 11.2020
- Design and development of single phase motors from scratch for exports
- Designed and implemented engineering solutions for various projects like Design and development of single phase motors
- Various testing related to single phase and 3 phase induction motors
- Electrical / Switchgear and electronic components
- Social cohesion ability
- Team leading abilities
- Analytical Skills
- Reasoning ability
Graduate Trainee
Dabur India Limited
PantNagar
06.2019 - 12.2019
- Having Knowledge about Motors and their usage in Industry
- Detailed Study About Capacitor Banks
- Know How To Improve Power Factor Of The Plant.
- Industrial Automation
- VFD
Education
B.Tech. - Electrical Engineering
J.C Bose University of Science & Technology, YMCA
Faridabad05-2020
12th - CBSE
Golaya Progressive Public School
Palwal, Haryana05-2015
10th - CBSE
Vidya Anand Public School
Hodal05-2013
Skills
- TPM planning and execution
- Budget management
- TPMS of high speed A3 lines
- Preventive maintenance of High speed Tetrapak A3lines and SIG combibloc lines
- Production planning in SAP
- Plant operations and maintenance
- Technical support for utility and processing equipment
- Adherence to ISO and HACCP standards
- 5S methodology
- Kaizen methodologies
- Increasing MTBF
- Reducing MTTR
- RCA of breakdowns
- Experience in manufacturing and packaging lines
- Optimized operations and maintenance
- Implemented preventive maintenance strategies
- Supervised distribution equipment
- Specialized in Hot Fill PET line operations
- Troubleshooting
- Process control
- Efficient production planning
Accomplishments
Rising star award for best newcomer by Dabur India Limited
• Team trailblazer award for cost-saving design modification in tray shrink wrap m/c
• Team trailblazer award for cost-saving design modification in tray shrink wrap m/c
Training
- 12/31/24, ChatGPT Security Awareness Training, Dabur India Limited
- 12/27/24, Basic Awareness On Foreign Body Contamination, Dabur India Limited
- 11/07/24, Basics of Hazard Analysis and Critical Control Point, Dabur India Limited
- 09/22/24, Root Cause Analysis Awareness Training, Dabur India Limited
Personal Information
- Date of Birth: 06/05/98
- Gender: Male
- Marital Status: Single
Timeline
Senior Joint Manager - Plant Operations, Maintenance & Planning
Dabur India Limited
07.2024 - Current
Joint Manager - Operations, Manufacturing & Production
Dabur India Limited
12.2020 - 06.2024
Graduate Engineer Trainee
PICL INDIA PRIVATE LIMITED
08.2020 - 11.2020
Graduate Trainee
Dabur India Limited
06.2019 - 12.2019
B.Tech. - Electrical Engineering
J.C Bose University of Science & Technology, YMCA
12th - CBSE
Golaya Progressive Public School
10th - CBSE
Vidya Anand Public School