Ashok Kumar Mallick
Pune
Summary
Experienced and dependable general worker with a proven track record of efficiently completing tasks in various settings. Skilled in manual labor, equipment operation, and maintaining a clean and organized workspace. Safety-conscious with a strong work ethic and the ability to adapt to different environments. Ready to contribute to a dynamic team and make a positive impact.
Overview
11
11
years of professional experience
Work History
Senior Engineer - Industrial Engineering
Aptiv Components India Pvt. ltd.
PUNE
05.2022 - Current
- Wiring harness Process analysis & equipment planning
- Wiring harness production line layout & concept preparation
- Time study for all processes & eliminating non value added activity
- Prepare Standard procedure for all process
- Preparing routing of delivery processes of components with M/P workload
- Prepare Documentation for PPAP
- ECN Implementation
- Project implementation AR investment for tooling & Facilities
- PFMEA preparation & Modification
- Process flow preparation
- MSD preparation of project
- Labour Efficiency improvement on Plant
- K.K Pillar implementation on Plant related activities
- Lean Implementation on process related activity
- Proto type w/h study & planning for delivery
- M/P planning for proto harnesses w.r.t Cost comparisons
- Material Utilization saving to reduce harness cost to company
- Material ordering for ECN changes & tooling
- Dealing with U.S & China Team for process improvement & LE Improvement activities
- Dealing with China team for AR investment of various Project ECN activities
- Responsible for Assembly setup
- 20+ Manpower handling to achieve production Target
- Formulation Daily production report
- Identify the suitable suppliers for Raw material
- Coordinate with Quality Control department & inspection activity relating to assembly issues
- Analyze the customer complaint & find root cause & taken necessary action to eliminate problems
- Daily production target & distribution work load
- Worked close coordination with Vendor Quality department to solve day to day vendor quality issues.
- Layout Finalize for new project Setup.
Senior Engineer - Manufacturing Engineering
Yazaki India Pvt. Ltd.
PUNE
03.2014 - 04.2022
- New project equipment investment preparation.
- Wiring harness process analysis and equipment planning.
- Time study for all processes, and eliminating non-value-added processes.
- Prepare a standard procedure for all processes.
- Surplus& Common machine analysis & Utilization
- Project/event-wise equipment planning and raising order requests.
- Responsible enough to tackle customer complaints, find out the root cause, and resolve it within the given timeline.
- Prepare documents for CFR, weekly review, and customer audit.
- Support the sub-plant for process-related issues.
- Attend meeting with customer & discussion related process queries
- Handle manpower & equal work distribution
- Arrange the supplier specification from the supplier for tooling development.
- Station workflow and PFD preparation.
- Project layout setup design for space saving and changeover time reduction.
- Machine refurbishment for cost saving.
- Automation
- Budget preparation.
- Asset creation for plant equipment.
- Improve processes to reduce production cycle time to avoid bottleneck processes.
- Machine maintenance of wiring harness testing equipment.
- Cycle time and tact time calculation for product process design.
- Takes timely decisions during the fault solving of equipment.
- Achieved zero breakdown with the help of continual improvement.
- Achieving PLAN vs. ACTUAL project and PM activity.
- Localization of testing equipment components for cost-saving.
- ECN implementation in the Final Assembly Area.
- Equipment contingency plan preparation and implementation.
- Efficiency improvement on assembly lines.
Education
B-Tech - Electrical Engineering
Templecity Institute of Technical Education
Bhubaneswar, Odisha03-2022
High School Diploma - Electrical Engineering
Jharsuguda Engineering School
Jharsuguda, Odisha09-2013
Skills
- Project investment preparation
- Process Analysis
- Equipment analysis and planning
- Process Improvement
- New Project Line setup
- Manpower calculation
- Time study
- MS Office
- SAP
- AutoCAD
- Good analytical skills
- Leadership and team building
- Self-motivated
- Good problem-solving techniques
- Quick learner
- Project leadership
- Project leading
- Risk and safety management
- Leadership qualities
- Manufacturing processes knowledge
- Decision-making proficiency
- Cost estimation
- Customer relations
- Quality control dedication
- Cost control and reduction
- Continuous improvement focus
- Communication effectiveness
- Root cause identification and resolution
- LEAN manufacturing techniques
TRAINING
- ADMMA
- PFMEA
- 7 QC Tools
- TPM
- PPAP
- Lean 2.0
- HEP
- MSA
- SPC
Languages
Odia
First Language
English
Advanced (C1)
C1
Hindi
Advanced (C1)
C1
Marathi
Upper Intermediate (B2)
B2
Hobbies
- Playing Video Games
- Playing Cricket
- Riding Bikes
- Listening Music
STRENGTH
Good Analytical Skill
Leadership & Team Building
Self-Motivated
Self-Improvement
Good Problem Solving Techniques.
Quick Learner
Communication Skill
Declaration
I hereby declare that all the information given above is true and correct to the best of my knowledge. All the information shared in the resume is correct, and I take full responsibility for its correctness. I solemnly declare that the information in this resume is true to the best of my knowledge and belief.
Timeline
Senior Engineer - Industrial Engineering
Aptiv Components India Pvt. ltd.
05.2022 - Current
Senior Engineer - Manufacturing Engineering
Yazaki India Pvt. Ltd.
03.2014 - 04.2022
B-Tech - Electrical Engineering
Templecity Institute of Technical Education
High School Diploma - Electrical Engineering
Jharsuguda Engineering School
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