Ashu Lalit

• Team Leader for Digital Manufacturing drive in Havells , Baddi for Implementation of MES.
• Team Leader for Machine readiness of existing old Machines, Process studies for implementation of MES across Havells.
• Study of Lines and requirements for MES implementation
• Upgradation of Existing setup as per requirement of Industry4.0.
• Study processes and implement solutions for Low cost Automation.
• Hands on experience on programming for special purpose machines based on PLC with data acquisition.
• Manufacturing of In-house Customized SPM‘s & Pick & Place solutions based on Applications.
• Process simplification and VSM
• Process Automation
• Operational efficiency
• Implementation of TPM / TQM / Lean Practices,Poke-Yoke, Kaizen, 3M, 5S.
• Ensuring implementation of QMS & EMS
• Responsible for corrective and preventive actions.
• Resolution of manufacturing level conflicts and other issues.
• Initiate and implement in coordination with other function the business excellence initiatives across the organization.
• Evaluating manufacturing processes
• Developing effective automated and non-automated systems
• Evaluate manufacturing processes based on quality criteria, such as efficiency and speed
• Study production and machine requirements.
• Develop and test effective automated and manual systems
• Organize and manage manufacturing workflows and resources
• Integrate disparate systems (e.g. equipment handling, transport)
• Optimize facility layouts, production lines, machine operations and network performance.
• Find ways to reduce costs and maximize efficiency.
• · Upgrade systems and processes with new technology

Automation

• Study processes and implement solutions for Low cost Automation.
• Hands on experience on programming for special purpose machines based on PLC with data acquisition.
• Manufacturing of In-house Customized SPM‘s & Pick & Place solutions based on Applications.
• Project management from scratch to completion of plant.
• Customized Automation solutions for productivity enhancement.
• Techno commercial working of Automation Machines.

Plant Engineering

• TPM Activities for process improvement.
• Identifying areas of improvement and implementing process modifications and equipment calibrations to enhance operational efficiencies of plant machinery.
• Monitoring and control maintenance expenses with optimum utilization of resources.
• Ensure target KPI’s are achieved through systematic approaches, Adopt Problem Solving Techniques and , Improving MTBF, MTTR and PDCA.
• Setup and maintenance of complete utilities of plant. DG sets, Air compressors, STP, Pump House, Fire system, Substation.
• Implementation of preventive and predictive maintenance plans for enhancing system reliability.
• Multi skilled team building for in-house capability for each maintenance function
• Responsible for implementation of IMS ( ISO 14001:2015 & ISO 45001-2018,MR for ISO 500001 Energy Management )
• Hands on Experience of maintenance of Power presses, Spot welding machines, Injection Molding machines, CNC Machines, Conveyors, Assembly lines & SPM’s.
• PM Module in SAP
• Yearly Target of Energy saving by implementing power saving ideas.
• Preventive & breakdown Maintenance.

• Audited and trained maintenance personnel to verify presence of necessary skills and competencies.
• Designed and enforced best-practice methodologies.
• Drafted preventive maintenance schedules around avoiding service disruptions and equipment breakdowns.
• TPM Activities for process improvement.
• Identifying areas of improvement and implementing process modifications and equipment calibrations to enhance operational efficiencies of plant machinery.
• Monitoring maintenance expenses with optimum utilization of resources.
• Ensure target KPI’s are achieved through systematic approaches Adopt Problem Solving Techniques and , Improving MTBF, MTTR and PDCA.
• Setup and maintenance of complete utilities of plant. DG sets, Air compressors, STP, Pump House, Fire system, Substation.
• Implementation of preventive and predictive maintenance plans for enhancing system reliability.
• Multi skilled team building for in-house capability for each maintenance function
• Responsible for implementation of IMS ( ISO 14001:2015 & ISO 45001-2018,MR for ISO 500001 Energy Management )

• As an Engineer worked on Electric Arc Furnace, Casting , Over Head Cranes.
• Shift incharge for Utilties & Plant maintenance.
• Responsible for preventive maintenance.