Summary
Overview
Work History
Education
Skills
Additional Information
Timeline
Generic

ASHUTOSH (Operations) DEBATA

Ahmedabad,Gujarat

Summary

SMP, IIM Ahmedabad MS (Manufacturing), BITS, Pilani BE (Mechanical), BPUT, Odisha DME, SCTE & VT, Odisha

Overview

19
19
years of professional experience

Work History

Sr. Manager

KOKO Networks/Saarus Pvt. Ltd
Ahmedabad
07.2019 - Current
  • Is operating in East Africa and India
  • The first consumer solution is a liquid ethanol cooking fuel, which delivers significant cost savings and quality of life improvements in the multi-billion-dollar market for urban cooking fuel
  • The cooking stoves are getting manufactured in Ahmedabad manufacturing plant
  • The manufacturing facility consists of Stamping, Injection Moulding, Laser welding, Ultrasonic welding, Powder coating and Assembly
  • Heading Production (Press shop, Injection Moulding, Welding shop, Powder coating and Assembly), SCM, QA, Planning and Maintainance
  • Handling 600+ manpower
  • Monitor and control capacity planning, scheduling inventory, material flow & Shop floor Management, Work with Sales / Marketing teams to meet the customer demands to executing plans, Ensure the production operating cost are within the budget (O.T., Overheads, logistics, head count)
  • Participate in monthly, weekly meetings to resolve quality issues, working with both the internal & external resources, Responsible for accuracy of inventory counts by implementing & managing, in line with Finance, Inventory system, capable to identify discrepancies in inventory count & taking corrective actions
  • Formulating plans to lead KAIZEN, LEAN MFG with a team of Engineers to support GMP & yield improvement, Support Product innovation & Mfg
  • Solutions from process point of view to Engineering Team, Responsible for overall operations functions (Excludes Finance & statutory formalities) & achieve KOKO/ SAARUS KPI’s, Prepare monthly KPI Score cards & action plans
  • Initiating cost reduction projects with direct supervision / control across organization, Manage MTBF & MTTR KPI’s for trouble free production, Perform DATA analysis & evaluate the departmental performances & lead action plans to meet KPI’s
  • Development process plans, feasibility studies, Risk assessments & Cost controls, Prepare & manage budget plan, forecasting, improve operations efficiently (OEE), TPM, 5S, TQM
  • Achievements – Improved capacity 15x from 2019 (31000 Kits) to 2022 (500000 Kits)

Sr. Engineer

Fabrinet Company LTD
Bangkok
02.2018 - 07.2019
  • NPI
  • Achievements – 1
  • First Pass Yield improved from 75% to 83%

Manager

Pricol Engineering Industries LTD
09.2014 - 01.2018
  • Maintenance
  • Achievements – 1
  • Installed 4 Servo Presses & 6 Part missing Poka Yoke by following DAP
  • 2
  • Got PPAP approval from customer for Internal Fan Alternator & SOP Started
  • 3
  • Added Belt Conveyor & Temp
  • Control System to improve efficiency at Final Testing.

Asst. Manager

VARROC ENGINEERING PVT.LTD
03.2012 - 09.2014
  • Achievements – 1
  • Conveyor installed in Paint Shop Unloading area for Decal Pasting & other assembly activities by eliminating Man & Material Motion loss & saving Shop floor area. 2
  • Costing done for TATA Connecting Rod both SPM & CNC line by calculating MHR
  • 3
  • All the Process engineering activities established in Engineering dept.

Asst. Manager

DANA INDIA PVT.LTD
11.2008 - 03.2012
  • Process Engg
  • Achievements – 1
  • Dana Operating System implemented by taking lead at Plant Level.

Design Engineer

AMTEK TEKFOR AUTOMOTIVE .LTD
03.2005 - 11.2008
  • Achievements – 1) Increased the production from 1350 Connecting rods / 3 shifts to 2000 Connecting rods / 3 shifts by reducing the cycletime of SPMs
  • 2) Saved Rs
  • 3000 per day by eliminating the 45 dia
  • Cutter in Notch milling process.

Education

M.S - Mfg

DISTANCE, IIM, BITS, PILANI
2021

LEAN SIX SIGMA (BLACK BELT) ASQ - undefined

MAR - 2017

LEAN MANUFACTURING & SIX SIGMA LEAN MANUFACTURING LMII - undefined

DEC - 2016

VSM - undefined

JAN - 2016

YEAR OF - undefined

2012

B.E - Mech

.U.
2004 1ST

DIP - undefined

S.C.T.E. & V.T
1997

H.S.C - undefined

B.S.E
1994

Skills

  • Functional Engineering Operations
  • Operations Management
  • Production Planning & Control
  • Supply Chain Management
  • Inventory Management
  • OpEx Management
  • COPQ Calculation
  • Capacity calculation
  • OEE calculation & monitoring
  • Yield monitoring &improvement
  • Skill developmentProcess Engineering
  • Machine Trial & Installation
  • Fixture, Gauge Design & Development
  • Cycle Time Calculation
  • MHR Calculation
  • Process Capability Calculation
  • Process Validation
  • Jigs Fixture Tryouts
  • ECN ImplementationIndustrial Engineering
  • Cycle Time Study
  • Bottleneck Identification
  • Activity Mapping
  • Precedence Diagram Preparation
  • Line Balancing
  • Effective Shop Floor lay outing
  • Man-Machine Chart
  • Line Organization Loss CalculationNew Product Development
  • Costing of New Product Feasibility Study
  • BOM Preparation
  • 3D Design & 2D Drg Preparation
  • Process Design & Development
  • Lead Time Monitoring
  • Development Cost Monitoring
  • Capturing of TWW/TWRDocumentation
  • APQP
  • PPAP
  • MP Information
  • Master list of Documents
  • Master list of Standards
  • TS Audit
  • TPM Audit
  • General Management
  • Procedure Formulation
  • Budgeting
  • Preparing for External AuditsNew Initiatives & Setup
  • Feasibility Study & Evaluation
  • Daily Department MeetingImparting Training & Evaluation
  • Motivating Subordinates
  • KRA Finalization & Performance Appraisal
  • NEW PRODUCT DEVELOPMENT HIGHLIGHTS
  • Connecting rod Federal Mogul – Russia
  • Differential Rear Axle (Passenger & Tipper) Ashok Leyland – India
  • Magneto BAL – India
  • CDI & RR BAL – India
  • Internal Fan Alternator M & M - India

Additional Information

  • PERSONAL DETAILS , D.O.B :, Marital Status :, PLACE / DATE Ahmedabad- (ASHUTOSH DEBATA)

Timeline

Sr. Manager

KOKO Networks/Saarus Pvt. Ltd
07.2019 - Current

Sr. Engineer

Fabrinet Company LTD
02.2018 - 07.2019

Manager

Pricol Engineering Industries LTD
09.2014 - 01.2018

Asst. Manager

VARROC ENGINEERING PVT.LTD
03.2012 - 09.2014

Asst. Manager

DANA INDIA PVT.LTD
11.2008 - 03.2012

Design Engineer

AMTEK TEKFOR AUTOMOTIVE .LTD
03.2005 - 11.2008

M.S - Mfg

DISTANCE, IIM, BITS, PILANI

LEAN SIX SIGMA (BLACK BELT) ASQ - undefined

LEAN MANUFACTURING & SIX SIGMA LEAN MANUFACTURING LMII - undefined

VSM - undefined

YEAR OF - undefined

B.E - Mech

.U.

DIP - undefined

S.C.T.E. & V.T

H.S.C - undefined

B.S.E

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