Summary
Overview
Work History
Education
Skills
Certification
Coursework Information
Domain Knowledge
Affiliations
Accomplishments
Timeline
Generic
ASHWIN R S

ASHWIN R S

Kollam

Summary

Reliability Engineer with over 2 years of experience in applying RCM, FMEA, RCA, RAM modeling, and advanced reliability analytics to improve product performance and lifecycle cost efficiency. Proven expertise in statistical methods (Weibull, Life Data Analysis, Hypothesis Testing, Decision Trees), and development of corporate reliability tools, including acting as an SME for Cummins’ Global Reliability Prediction Tool (GRPT). Experienced in leading teams, collaborating with cross-functional and global stakeholders, and delivering reliability improvements for both commercial and defense applications.

Overview

3
3
years of professional experience
1
1
Certification

Work History

Current Product Reliability Engineer

Cummins India
08.2023 - Current

B-Platform & X-Platform Reliability Engineer | [Dates]

  • Led emerging issue detection and signal identification for B & X platform engines using advanced statistical techniques including Life Data Analysis, Weibull Modeling, Decision Trees, and Hypothesis Testing, enabling early risk detection and proactive design/maintenance improvements.
  • Performed deep-dive reliability analytics to assess issue criticality and presented actionable insights to global teams, driving faster closure of emerging issues and improved fleet reliability.

Global Reliability Prediction Tool SME and Testing team lead

  • Developed logics for LDA analysis, Mixed Weibull, and Repairable System Analysis, etc aligning with industry best practices in reliability forecasting.
  • Testing Leadership: Managed a 7-member testing team to validate GRPT features, designed execution plans, and ensured error-free releases, improving tool reliability and adoption across global reliability teams.

Special Project: RAM Analysis for Genset for Defense Customer

  • Successfully conducted Reliability, Availability, and Maintainability (RAM) analysis of the PSBU Genset for a defense application.
  • Collaborated with cross-functional teams to perform DFMEA, criticality assessments, and reliability predictions, presenting results to the Directorate of Marine Design & Engineering (DMDE).
  • Delivered availability and maintainability predictions that guided design decisions for defense-grade genset development.

Key Achievements:

  • Enhanced fleet reliability by proactively detecting high-risk issues, reducing repeat failures.
  • Strengthened corporate reliability analytics by embedding repairable systems and mixed-Weibull logic into GRPT.
  • Delivered RAM analysis that supported successful defense genset qualification with DMDE.

Reliability Intern

Cummins India
05.2022 - 03.2023

Life Data Analysis (LDA) Tool Development (R Programming)

  • Designed and developed an R-based dashboard integrated with Cummins’ database to automate data preprocessing and Life Data Analysis (LDA) for Engine Business Unit products.
  • Standardized the reliability analysis process by embedding consistent statistical methodologies (Weibull, life data distributions) into the tool, ensuring repeatability and accuracy across teams.
  • Eliminated manual data errors and reduced analysis cycle time by 80%, significantly accelerating issue detection and decision-making for product reliability improvements.
  • Enabled engineers across business units to access a self-service reliability analytics tool, improving the adoption of data-driven reliability practices.

Education

M.TECH -

IIT Kharagpur
West Bengal
06-2023

B. TECH (Mechanical Engineering) -

APJ ABDUL KALAM TECHNOLOGICAL UNIVERSITY
Kollam,Kerala
08-2020

SENIOR SCHOOL CERTIFICATE EXAMINATION -

CBSE
kottayam
05-2016

SECONDARY SCHOOL EXAMINATION -

CBSE
kollam
06-2013

Skills

  • Weibull analysis and modeling
  • Minitab proficiency
  • Presentation skills
  • Quality control methodologies
  • Goal-oriented approach
  • Data analytics
  • Report writing expertise
  • Life data analysis techniques
  • DFMEA and fault tree analysis
  • Cross-functional collaboration
  • Root cause analysis strategies
  • Data automation solutions
  • Problem-solving abilities
  • Effective communication skills
  • Team collaboration techniques
  • Test case development and JIRA management
  • R programming and Excel proficiency
  • DMAIC Methodology
  • Fault tree analysis

Certification

  • R Programming for Beginners: Exploring R Vectors R Programming 4.0+
  • R Programming for Beginners: Getting Started R Programming 4.0+
  • R Programming for Beginners: Leveraging R with Matrices, Array
  • 6-Sigma Yellow belt Certified

Coursework Information

  • Reliability Engineering
  • Reliability Estimation & Life Testing
  • Quality Control and Analysis
  • Probabilistic Risk Assessment
  • Maintenance Engineering

Domain Knowledge

  • Design for Reliability
  • Reliability Growth Modeling
  • Warranty Data Analysis
  • DOE
  • Life Data Analysis
  • DMAIC
  • SPC
  • Reliability Block Diagram
  • Accelerated Life Testing
  • Root Cause Analysis
  • Fault Tree Analysis
  • ANOVA

Affiliations

  • Python
  • R-programming
  • Weibull++
  • Minitab
  • Excel
  • JMP

Accomplishments

  • Quizzical Competition - 1st prize in Cummins
  • Quarterly Star Performer Award receiver
  • IOM Mathematics Olympiad state 1st in Level 1 and Level 2

Timeline

Current Product Reliability Engineer

Cummins India
08.2023 - Current

Reliability Intern

Cummins India
05.2022 - 03.2023

M.TECH -

IIT Kharagpur

B. TECH (Mechanical Engineering) -

APJ ABDUL KALAM TECHNOLOGICAL UNIVERSITY

SENIOR SCHOOL CERTIFICATE EXAMINATION -

CBSE

SECONDARY SCHOOL EXAMINATION -

CBSE
ASHWIN R S