A. Sunil Kumar

Seeking a challenging and rewarding opportunity with an organisation of repute which recognizes and utilizes my true potential while nurturing my technical skills.

• L2 integration (PI connectivity) was done for Siemens & Emerson systems.
• Process Automation Integration of Bioprocess equipment.
• Fermenters & Purification Vessel installation & Commissioning.
• Modification of existing equipments with compliance to 21 CFR Part 11.
• Coordinated Baush+Strobel Filling Line, Tofflon Lyophilizers system erection.
• Centralized SCADA systems for Cold rooms, Incubators and Stability Chambers.
• Centralized SCADA system for Water system.
• Solvent Recovery System.
• Solvent Dispensing System.
• Reactor Utility Automations.
• UMS & BMS.
• Data Acquisition system.
• Synchronous Digital Clock System (Wired) (Master/Slave).
• TOC installation for Water systems.

• URS Preparation.
• FDS Verification and Approvals to vendors.
• FAT & SAT Verification.
• Accomplished qualification documents (IQ, OQ & PQ) along with cross functional departments.
• CSV Documentation preparation & Execution.
• Hardware Estimation.
• As Built P & ID Verification and Submission.
• Planning on site works (Master Project Plan: Man Power, Materials, Time, and Quality & Safety).
• Site Supervision and Inspection of cable tray laying, conduit pipe laying, cable laying, JB fixing, pneumatic tubing, etcetera
• Site Supervision and Inspection of all Instruments & Control equipment's installation Works.
• Conducting Tool Box Talk and explaining TRA & Safety precautions.
• Process Automation Integration of Bioprocess equipment project executed.
• Reactor Utility Automation Executed.
• Knowledge on digital temperature scanners, and different types of temperature controllers, RTDs and Thermocouples.
• Temperature mappings done for Warehouse areas & Driers.
• Preparation of monthly Calibration schedule through SAP.
• Conducting instruments calibration as per schedule and update the calibration details in raw data sheet.

• Preventive maintenance and breakdowns attended on Ampoule lines, Vial lines and PFS lines (Washing, Tunnel, Filling and Sealing machines).
• Preventive maintenance and breakdowns attended on FBD, Blender.
• Preventive maintenance and breakdowns attended on Autoclaves, Water plant.
• Exposure on CGMP works.
• Communicating with vendors for various Spare Parts and delivery.
• Calibration of Gauges, Transmitter, Sensors, & Switches of all variables (Pressure, Temperature, Flow, Level).
• Budget planning for Spares and Consumables, Repairs and Maintenance, Hire and Service pertaining to Instrument Dept.
• Planning and organizing the daily work schedule for Instrumentation team of technicians.
• Arrangement of Testing & Calibrating Instruments and Other all Materials necessary for daily Instrumentation activities.
• Man Power Management.
• Work Distribution.
• Materials Planning & Indenting.
• History Records.

• Father's Name: A. Prathap Reddy
• Date of Birth: 08/04/1986
• Marital Status: Married

• Part of team achieving approvals from regulatory auditors like WHO, FDA & EDQM during my work experience.
• Managed Instrumentation team of technicians in maintaining Calibration, Control systems and maintenance of instruments in Plant.