ASWINRAJ R

Payroll Componey:

SPAN IDEA SYSTEMS Pvt. Ltd., Bangalore

Tools & Platforms:
SOLIDWORKS, UG NX, Teamcenter (Integrated PLM)

Major project associated with Numeros Motors: Diplos With OTC and Without OTC – Dual Battery EV Scooter, Orion EV scooter

Key Responsibilities:
* Develop mechanical concepts for sheet metal and plastic components with a focus on structural integrity, manufacturability, and cost efficiency.
* Perform product benchmarking to analyze competitor solutions and improve design efficiency and innovation in EV components.
* Support prototype builds by refining part designs and resolving fitment, manufacturability, and assembly-related issues.
* Design and develop jigs and fixtures for electrical peripherals such as headlamps, supporting product validation and quality inspection.
* Create and manage detailed 3D models and assembly designs using CAD tools, ensuring accuracy, function, and alignment with manufacturing processes.
* Apply Geometric Dimensioning and Tolerancing (GD&T) to ensure proper fit, form, and function in assembly and production.
* Perform Digital Mock-Up (DMU) analysis to evaluate assembly feasibility, packaging, and integration of components within vehicle constraints.
* Work collaboratively with cross-functional teams including design, manufacturing, quality, and suppliers to ensure design deliverables meet EV application requirements.

Tools & Platforms:
*SOLIDWORKS, UG NX, AutoCAD, Teamcenter (Integrated PLM), Keyence VHX-7000 Digital Microscope, Optical Measurement Machine (OMM)

Major project associated with Foxconn Hon Hai:

KEY RESPONSIBILITIES :

* Supported fixture concept development with a focus on ease of use, part alignment, and repeatability, meeting product tolerance requirements.
* Created Standard Operating Procedures (SOPs) for assembly operations to ensure consistency, minimize errors, and improve training effectiveness.
* Collaborated with cross-functional teams to establish inspection methods, gauging strategies, and measurement plans using high-precision tools.
* Responsible for process control and product design verification, ensuring alignment between product requirements and assembly feasibility.
* Participated in prototype build phases, refining fixture designs to support early-stage product evaluation and improving manufacturability.
* Conducted Process Failure Mode and Effects Analysis (PFMEA) to identify and mitigate risks in manufacturing and assembly processes.
* Acted as a key communication link between design, quality, and manufacturing teams, as well as external vendors, to ensure smooth process execution.
* Performed hands-on product verification and conformance testing using digital microscopes and optical measurement systems.

• Major Client: Simplehuman, California, U.S
  Vendors: China, Taiwan
  Tools & Platforms: Creo Parametric 7.0 (Pro/E), UG NX, Teamcenter
• Major project associated with SACH Engineering Design: Responsible for mechanical design and development of consumer electronic products and assemblies, including components like liquid sensor pumps (IP67), vanity mirrors, trash cans (sensor and non-sensor), and kitchen accessories.

* Created and maintained 3D models for plastic components using Creo Parametric 7.0 and UG NX, ensuring compliance with customer requirements and manufacturing feasibility.
* Led concept development, initial engineering analysis, and creation of detailed 2D drawings, BOMs, and engineering documentation.
* Performed prototyping and testing using 3D printing technologies to validate design concepts and form factors.
* Conducted material selection, tolerance stack-up analysis, and applied Geometric Dimensioning & Tolerancing (GD&T) per ASME Y14.5 standards.
* Collaborated with cross-functional teams to debug design issues and implement solutions across development and manufacturing stages.
* Developed part designs compatible with multiple manufacturing processes, including injection molding, compression molding, and vacuum forming.
* Supported tooling feasibility analysis for plastic components, ensuring manufacturability and cost-efficiency during vendor interactions (China and Taiwan).
* Responsible for First Article Inspection (FAI), design validations, and quality assurance documentation throughout the product lifecycle.
* Created CAD parts, assemblies, exploded views, and assembly instructions for documentation and engineering change management.
* Researched new materials and technologies to assess feasibility and relevance for integration into future product concepts.