Avanish Kumar Gupta
Senior Enginner Mold Mainteance
Patna
Summary
Dedicated and detail-oriented Senior Engineer with extensive experience in mold maintenance, repair, and optimization. Proficient in troubleshooting, diagnosing, and resolving complex mold-related issues to ensure seamless production operations. Strong expertise in preventive maintenance, tooling management, and process improvements, resulting in enhanced efficiency and cost savings. Adept at collaborating with cross-functional teams to support high-quality manufacturing standards. Skilled in utilizing advanced tools and techniques to maintain molds for injection molding, die-casting, and related processes. Committed to driving operational excellence and minimizing downtime through innovative solutions and meticulous attention to detail.
Overview
13
13
years of professional experience
3
3
years of post-secondary education
Work History
Mechanical Sr. Engineer
HILEX INDIA PVT LTD
GURUGRAM
02.2015 - Current
- Having hand on experience and knowledge of (MULTIPLAS,SUMITOMO, TOSHIBA ) Injection molding m/c (35 TON to 220 TON Hydraulic & all electric)
- Auxiliaries like Dehumidifier, Drying bin, Loader, M.T.C, HRTC & Granulator
- Robotics (Wittmann & Yushin Make)
- Mould development for plastic component Responsible for plant daily break down log book, preventive & predictive maintenance of Injection molding machine
- Responsible for all documents like Yearly Preventive maintenance schedule preparation
- Equipment's Maintenance Service & amc record
- Maintaining All Maintenance Related Documents
- Responsible for internal and external audits
- Responsible for monthly MRM submission to management
- Responsible for managing MTTR, MTBF (Reduce MTTR & Increase MTBF)
- Manpower planning & scheduling of preventive maintenance
- Responsible for why-why analysis of major breakdowns
- Details drawing for manufacturing in tool room
- Planning for new development project
- To interact with planning, purchase & store department
- Trial for new development parts
- Carry out modifications in existing tools
- Mould maintenance planning
- Rectification moulds against customer complain
- Coordinate with vendors for moulds maintenance
- Resolving various issue of production problem coordinating with production department & quality department
- Well versed Injection Molding Machine makes Sumitomo 220 Ton
- Well versed Injection Mould Maintenance
- Well versed Hydro Pneumatic Press, Hydraulic Press & Mechanical Press
- Well versed Die casting Machine 7 Ton
- Well versed about Extrusion process like Outer Extruder, Linear Extruder
- Well versed about Winding process like Spiral winding, Tubular Machine Shield machine
- Good knowledge in SPMs machine like Window Regulator, ICM, OCM, LTM etc
- Good operating knowledge Tool room conventional machine, EDM
- Good Knowledge about 2D Drawing studying
- Handling weld shop Spot welding Machine
- Skilled in analyzing root cause of failure and relay logic interlocks
- Knowledge of trouble shooting of PLC & RLC
- Knowledge of Air compressor, Cooling Tower, Chiller, Fire Hydrant
- Handling Injection Molding Installation or shifting project
- Handling new assembly lines installation projects
- Handling die casting machine shifting projects
- Handling Maruti Suzuki Model line Improvements Develop projects
- Implementation mould maintenance project for zero breakdown
- Reduce mold accident on molding m/c by installing part drop sensor
- Reduce rejection to interlock all auxiliary with m/c
- Reduce energy consumption and air consumption on de-static bar by install part present sensor
- Maintain zero oil leakages in plant
- Maintain zero material leakages in plant
- Undertake preventive maintenance of the above machinery and equipment
- Good hand on spare part management and maintain inventory of spares and consumables for planned maintenance
- Daily monitoring of electricity consumption
- To make the check sheets of preventive & Daily/weekly maintenance
- To raise the requisition of different types of spares according to the inventory levels & their lead time on daily / weekly / monthly basis
- Initiate 6s activity within department
- Initiate Kaizen activity among team member
- Define target & work to achieve with team
- Work on cost saving, energy saving
- Maintain Zero accident culture by adopting proper PPE
- Develop local vendors for spare localization or Spare Inventory cost reduction
- Good knowledge of computer MS Office (Excel, PP)
- Best kaizen award winner
- Training: IATF, EHS, Fire safety, First aid, MSIL Mould maintenance, MSIL Weld shop maintenance, 7-QC tools, HPS
Mould Maintenance Engineer
SEKISUE DLJM PVT LTD
GURUGRAM
07.2012 - 01.2015
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
- Cleaned and lubricated parts to keep equipment operating at peak performance.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Investigated and corrected mechanical problems with machinery.
- Optimized spare parts inventory management for cost reduction and increased availability.
Education
Diploma in Plastic mould technelogy -
GOVERNMENT POLYTECHNIC
AHMADABAD Matriculation -
B.S.E.B.
PATNA 06.2005 - 05.2006
Intermediate -
B.S.E.B.
PATNA 05.2006 - 06.2008
Skills
- Well versed Injection Molding Machine makes Sumitomo 220 Ton
- Well versed Injection Mould Maintenance
- Well versed Hydro Pneumatic Press, Hydraulic Press & Mechanical Press
- Well versed Die casting Machine 7 Ton
- Well versed about Extrusion process like Outer Extruder, Linear Extruder
- Well versed about Winding process like Spiral winding, Tubular Machine Shield machine
- Good knowledge in SPMs machine like Window Regulator, ICM, OCM, LTM etc
Profile Snapshot
HILEX INDIA PVT LTD, Manesar, Manesar, Haryana, 02/01/15, Mechanical Sr. Engineer in Maintenance, SEKISUE DLJM PVT LTD, Tapukhera, Biwadi, Rajasthan, 07/01/12, 01/31/15, Mould Maintenance Engineer in Maintenance, 9 LPA, 7.5 LPA, 12 YRS, 3-YEARS DIPLOMA IN CENTRAL INSTITUTE OF PLASTIC ENGINEERING (GOVT. CIPET, AHMEDABAD), Manager, 1 MONTH
Roles And Responsibilities
- Responsible for plant daily break down log book, preventive & predictive maintenance of Injection molding machine.
- Responsible for all documents like Yearly Preventive maintenance schedule preparation.
- Equipment's Maintenance Service & AMC record.
- Maintaining All Maintenance Related Documents.
- Responsible for internal and external audits.
- Responsible for monthly MRM submission to management.
- Responsible for managing MTTR, MTBF (Reduce MTTR & Increase MTBF).
- Manpower planning & scheduling of preventive maintenance.
- Responsible for why-why analysis of major breakdowns.
Implementation
- Implementation mould maintenance project for zero breakdown.
- Reduce mold accident on molding m/c by installing part drop sensor.
- Reduce rejection to interlock all auxiliary with m/c.
- Reduce energy consumption and air consumption on de-static bar by install part present sensor.
- Maintain zero oil leakages in plant.
- Maintain zero material leakages in plant.
Documentation
- Undertake preventive maintenance of the above machinery and equipment.
- Good hand on spare part management and maintain inventory of spares and consumables for planned maintenance.
- Daily monitoring of electricity consumption.
- To make the check sheets of preventive & Daily/weekly maintenance.
- To raise the requisition of different types of spares according to the inventory levels & their lead time on daily / weekly / monthly basis.
Improvementanddevelopment
- Initiate 6s activity within department.
- Initiate Kaizen activity among team member.
- Define target & work to achieve with team.
- Work on cost saving, energy saving.
- Maintain Zero accident culture by adopting proper PPE.
- Develop local vendors for spare localization or Spare Inventory cost reduction.
Computerskillsandachievements
- Good knowledge of computer MS Office (Excel, PP)
- Best kaizen award winner.
Training
- IATF, EHS, Fire safety, First aid.
- MSIL Mould maintenance.
- MSIL Weld shop maintenance.
- 7-QC tools.
- HPS.
Disclaimer
I consider myself familiar with Electrical Engineering Aspects. I am also confident of my ability to work in a team. I hereby declare that the information furnished above is true to the best of my knowledge.
Personal Information
- Father's Name: Sh. Vinod Saw
- Date of Birth: 10/18/91
Timeline
Mechanical Sr. Engineer
HILEX INDIA PVT LTD
02.2015 - Current
Mould Maintenance Engineer
SEKISUE DLJM PVT LTD
07.2012 - 01.2015
Intermediate -
B.S.E.B.
05.2006 - 06.2008
Matriculation -
B.S.E.B.
06.2005 - 05.2006
Diploma in Plastic mould technelogy -
GOVERNMENT POLYTECHNIC
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