AVDHUT GUTTHE
Mumbai
Summary
Dynamic Process Manager with over 12 years of experience in overseeing manufacturing and production processes. Proven track record in improving operational efficiency, team leadership, and project management. Adept at data analysis, strategic planning, and implementing cost-saving measures while maintaining high-quality standards.
Overview
1
1
Certification
Work History
Formulation Process Manager
Novonesis (Formerly Novozymes South Asia Pvt. Ltd)
- Responsible for shopfloor Safety Leading and Lagging indicators, Driving & Percolation of Zero Accident Mindset Safety Culture, HIRA (hazard Analysis & Risk Assessment) for each machine/line, Leading Internal/External Safety Audits with Safety Team, Responsible for Product Quality, Online Process & Parameters Controls, FST (Food safety team) member, Hands-on for Internal-External Quality/other Audits- FSSC22000, ISO9001, ISO14001, Halal, Kosher, Safety Audits, Handling CAPA, RCA for Internal/customer complaints with QA & related dept., Ensuring Shopfloor GMP, GHP, Hygiene Score, Ensuring Proper SOP/WI & its implementation for smooth Operations, Production Planning, Execution & Manpower Scheduling, Responsible for Low-Cost-Manufacturing, Preparation of Annual Budget, forecasting etc., Participation in Master plan with higher mgmt
- Project team, Bottle-Neck Analysis for packing lines, Responsible for Production lines/Machines Performance, Controlling Material (RM/PM) usage and handling, Variation, Scrap %, Working with Maintenance team for breakdown reduction, PM schedule, Changeover time optimization to accommodate different enzyme formulations, Implemented So-Lean to track the continues improvement, Implemented My Idea to Reality (Kaizen), Managing On-time Production, Plan Compliance- SKU & Quantity wise, Responsible for Real-time SAP declaration and related activities, Month/Year end Stock count adjustments and variation analysis, IDP, KPI for team, Training for downline aligning with HR/other depts., TPM initial phase started for Operational Excellence (5S and Lean Concept), Leading, Analysis, Review and implementation of Kaizen Projects (Idea to reality), Gemba Walks- in view of Overall Safety, Food Safety, Quality, 5S etc., Conducting SIM (Short Interval mgmt
- Meetings) to cascade info., addresses any deficiencies, action plan & Tracking SIM KPIs etc., Responsible for year-by-year reduction in Shop floor Utility cost (Power, Water, C
- Air, Boiler PNG consumption etc.), Projects for Elimination/Reduction in line Scrap %, Plastic waste etc., Jointly working with Sustainability dept
- For EMS14001, Coordination & Collaboration with QA team for Certification audits, Procurement & Budgeting team for new investments, Jointly worked with Projects team for machine installation & trials.
Team Lead
Novozymes South Asia Pvt. Ltd
- Lead and direct the team in tree main areas of production, Planning – preparing the order, setting quality standards and estimating time scale and cost, Control – monitoring production processes, schedules and adjusting them if a problem occurs, Supervision – managing superiors, organizing staff and achieving targets, Ensuring Environmental, Health & Safety guidelines are followed and embraced by the team, Oversee the production process and ensure that production workstations are running smoothly, efficiently and cost effectively, Ensuring that products are produced on time and meet quality standards, Set key parameters for production plan to be drawn up daily/weekly/monthly schedules to achieve the annual targets, Monitor the production process and adjust schedule as needed to meet demand, Plan and work out effective human and material resources required, Supervise, coach and motivate Production Team and Technicians, Implementation and verification of Good manufacturing practices, Adherence to company policy, Standard Operating Procedures, Equipment operating procedures, Standard cleaning procedure, Equipment Cleaning Checklist, Annexure and safety requirements, Traceability from finished product to raw materials, Maintenance of Production equipment in coordination with Maintenance Department, Maintenance of production lab instrument and weighing instruments in Production, Reporting of non-conformities and implementation of corrective/preventive actions in specific areas of operation, Adherence to Pollution, ZEAL, OHS and Food safety requirements, Preparation and approval of EHS system documents in production, Verification of department specific quality documents and records, Checking and Review of Quality control documents, Preparation of Quality and EHS documents related to production, WMS SAP implementation & updates, Achievement at Novozymes South Asia Pvt
- Ltd: Worked on PQ and successfully started production, Started Solid granule filling Line VFFS (Vertical form fill seal), Implementation of the SOLean (Lean Manufacturing) system.
Production Officer
Ferrero India Pvt. Ltd- Baramati MH
- Ensure Production Planning and execution of production activities, Ensure Weekly & daily production planning to achieve production volumes as per plan, Ensure all RM , PM, Manpower, Equipment’s Availability in shift, Ensure all Manufacturing Processes is carried out as Per defined Norms, Ensure output from all Manufacturing process is as per required & defined quality Norms, Ensure all safety Norms are followed in Plant, Ensure all utilities are running as per norms, Ensure all employees following Discipline & working as per defined Practice, Ensure that all Losses are getting reported & analyzed Properly, To provide & Execute all corrective action plan for respective audits carried out by various auditors related to EHS, Quality, Operations, and Regulatory, Develop Self & others by way of Continual Improvement as way of life, To Act as Mentor, Guide & Trainer for all Shop floor Members & colleagues, To Prepare Internal Training Module on Mfg
- Process, Equipment/Machine operation & Maintenance, GMP, HACCP & work as a Internal Trainer for shop floor Associates, To ensure optimum availability, minimal downtime, maximum efficiency and maximum capacity utilization for all Manufacturing equipment’s, To ensure all breakdowns are attended promptly.
Production Officer
Parle Products Pvt. Ltd.- Bhuj GJ
- To assist Production Manager to plan & execute the Company, and Food Safety Policies & Objective issued by the management, and daily production activities, Responsible for operational management of a production line, including planning and managing of machines, and manpower, To ensure training conducted for new workers on their respective job functions & On-Job Training, Constantly inspect that the men are operating in accordance with the correct procedures, Overall responsibility in meeting quality, productivity, and cost target, Responsible for the implementation of PQS(5-S, SGA, QC, QIT, Jagruti, OPL and other Quality tools), Monitoring Line weight difference, Limit of LCL (Lower control Limit) ,UCL (Upper control Limit) as per standard, Manpower saving by G.T.T activity, Achievement at Parle Biscuit Pvt
- Ltd: Worked on project Cracker line setup and successfully started five varieties of cracker biscuit, Worked on project Dough wastage reduction & reduced it up to 67%.
Education
Master of Food Processing & Engineering -
Karunya University, Coimbatore (TN)
01.2012
Bachelor of Food Science -
Rajiv Gandhi College of Food Technology, Pabhani (MH)
01.2010
Skills
- SAP
- MS Office
- Certification in C-DAC Elementary
- Material Management System
Activities
- Short course on “Cookie & Cracker ingredient technology” organized by AIB International & AIBTM, Noida
- Certification in Program of Chromatographic technique in quantitation of phytochemicals- HPLC
- Poster presentation in national conference on “Recent trends in process and product development of indigenous foods” organized by Karunya University, Coimbatore
- Attended 6 day training program on trainers training on five-S, Kaizen & QC organized by QCFI at Ankleshwar
Projects
Study on physical and sensory attributes of Flaxseed flour supplemented cookies Studies on physico-chemical properties and sensory attributes of Green chilli powder
Personal Information
- Father's Name: Late. Vishwanath Balwantrao Gutthe
- Date of Birth: 04/02/87
- Gender: Male
Permanent Address
Avdhut Vishwanath Gutthe. H. NO.104, Shrikrishan Nagar, Hingoli. (MH)-431513
Training
- Everest Spices - 06 Month’s - S. Narendrakumar & Co. Mumbai - Training under various Departments & Project on physico-chemical properties and sensory attributes of Green chilli powder
- Dhaval Pratapsinh Mohite Patil Agro - 12 Week’s - Agro Industries Ltd. Maharashtra
Certification
- Leadership Skill- Indian Institute of Management Ahmedabad
- Lead the Way -Leader of People -Leadership Pipeline Institute
- Effective communication skills -Quality Austria Central Asia Pvt. Ltd.
- Root Cause Analysis- TUV India Pvt. Ltd.
- Short course on Cookie & Cracker Ingredient Technology-AIB International, Inc
- Trainers training on Five-S, Kaizen, QC- Quality Circle Forum of India HQ
Languages
English
First Language
Hindi
Proficient (C2)
C2
Marathi
Proficient (C2)
C2
Gujarati
Intermediate (B1)
B1
Timeline
Formulation Process Manager
Novonesis (Formerly Novozymes South Asia Pvt. Ltd)
Team Lead
Novozymes South Asia Pvt. Ltd
Production Officer
Ferrero India Pvt. Ltd- Baramati MH
Production Officer
Parle Products Pvt. Ltd.- Bhuj GJ
Master of Food Processing & Engineering -
Karunya University, Coimbatore (TN)
Bachelor of Food Science -
Rajiv Gandhi College of Food Technology, Pabhani (MH)
- Leadership Skill- Indian Institute of Management Ahmedabad
- Lead the Way -Leader of People -Leadership Pipeline Institute
- Effective communication skills -Quality Austria Central Asia Pvt. Ltd.
- Root Cause Analysis- TUV India Pvt. Ltd.
- Short course on Cookie & Cracker Ingredient Technology-AIB International, Inc
- Trainers training on Five-S, Kaizen, QC- Quality Circle Forum of India HQ
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