Avinash Kulal

1)Sigma Electrical ,Pune (Under Murthy Industries) 2)FIAT India , Ranjangaon (Under DK Robots and Automation) 3)Project- Paras Engineering ,Kolkata (Under DK robotics) Robot Application 4)Sharma Orthopedic India pvt.ltd , Waghodia (Under INATOZA) 5)TATA Metalliks Limited,Khargpur (Under DK Robotics) 5)TATA motors ,Pune (Under DK Robotics)

PROJECTS

Robot Application

• Die-Casting and Deburring with fanuc and Omron robot

Roles and Responsibilities

• Robot Refurbishment and Programming,
• Logic update and Managing Quality

Robot Application

• Spot welding, Handling, Sealing with Kuka and Comau Robot

Roles and Responsibilities

• Programming of Robot and interface with PLC
• Arc welding and Handling with Fanuc robot

Roles and Responsibilities

• Robot Refurbishment and Robot programming
• Robot logic and interfacing with PLC, Weld quality improvement

Robot Application

• Powder Coating Application with Borunte Robot

Roles and Responsibilities

• Robot Refurbishment and Programming
• Robot logic and Quality Management

Robot Application

• Handling ,Palletizing Application and Deburring with Fanuc and KUKA

Roles and Responsibilities

• Robot Programming
• Robot logic and Quality Management and interface with PLC

Robot Application

• Handling and Spot programming

Roles and Responsibilities

• Adding new point and Touchup

• Trouble Shooting, Preventive & Breakdown maintenance of

• 2000 Ton Tandem Press line with ABB Robotics line.

• 1500 Ton Tandem Press line with ABB Robotics line.

• Vision System programming like Stamp-View.

• Stamp-Ware programming in ABB Robots.

• Root cause analysis of equipment failure using why-why analysis.

• Error de-bugging for smooth functioning of automation line

Configuration& interfacing between press machine & robots

• Preventive maintenance of robots in Tandem line

• Preventive maintenance of Automated Dummy fixture

• Trouble shooting of analysis on repetitive breakdown issue

• Updating documentation about TPM and productivity

• Continue improvement in all manner through New kaizen to save time ,cost and for increase Robot life

• Successfully achieved 425 ASPH goal in tandem line ASPH project by optimizing the robot cycle time

• Actively participated in PQ,ICS,MQB 2.0,NB 2.0 and got successful achievement in same

• Actively participated in cost saving project

• Refurbishment of old robots here, old robots are refurbished to OEM factory specification according to specific Robot standard and specification (ABB, FANUC andKUKA)
• Attending the breakdown /Maintenance calls Fanuc and ABB robots for customers
• Providing technical support to customers, Identifying and resolving customer challenges.
• Interpreting the data and providing recommendations to ensure customer operations are optimal levels
• configuration of external device like welding machine, Tool attached to the manipulator with robot
• Troubleshooting of Fanuc manipulators and controllers like RJ3,RJ3IB,RJ3IC,R30IA
• Troubleshooting of ABB manipulator and controller like S4C,S4Cplus,IRC5
• Basic level of Robot programming ABB, Fanuc
• Communication setup with hardwiring, profibus, devicenet
• Setting of external axis with robot from software to making of harness cable required for external axis
• Repairing of servo-motors
• Communicating of Robot controllers with welding machines like Fronius,Megmeet etc

• Trouble Shooting, Preventive & Breakdown maintenance of
• 2000 Ton Tandem Press line with ABB Robotics line.
• 1500 Ton Tandem Press line with ABB Robotics line.
• Vision System programming like Stamp-View.
• Stamp-Ware programming in ABB Robots.
• Root cause analysis of equipment failure using why-why analysis.
• Error de-bugging for smooth functioning of automation line