Summary
Overview
Work History
Education
Skills
Websites
Software
Certification
Interests
Personal Information
Languages
Achievements
Timeline
Generic

Avinash S

Chennai

Summary

Highly skilled and motivated professional seeking to leverage technical experienced in mechanical systems optimization , technical documentation , and process improvement with expertise in managing parts catalogs using PLM and ERP systems , interpreting CAD models , and conducting root cause analysis to enhance product reliability. Skilled in raw material quality testing and optimizing production processes to improve product consistency and reduce defects. Proficient in feedback analysis , CPI initiatives , and NPI projects , driving improvements in quality, efficiency, and technical accuracy. Expertise in Lean principles , workflow automation , and cross-functional collaboration for manufacturing and service excellence.

Overview

10
10
years of professional experience
1
1
Certification

Work History

Parts Information Specialist

Caterpillar India Engineering Solutions Pvt Ltd
10.2022 - Current
  • Parts Information Management : Optimized parts catalogs, achieving 32 % faster update cycles using advanced PLM and ERP systems (e.g., SAP, Windchill). Enhanced BOM accuracy by 98 % through systematic audits and technical documentation improvements.
  • SIS Feedback Analysis : Conducted in-depth analysis of dealer and customer feedback within Service Information System (SIS), driving 24 % improvement in data accuracy and user satisfaction. Delivered actionable insights to enhance usability and quality of technical information.
  • CPI Analysis : Spearheaded Continuous Product Improvement (CPI) initiatives by analyzing field performance data, implementing design improvements that reduced product issues by 86 % , and enhancing overall operational reliability.
  • NPI Optimization Project : Played a key role in New Product Introduction (NPI) Optimization Project, streamlining parts readiness processes to ensure 67 % on-time delivery of product launches. Collaborated with cross-functional teams to align parts data with engineering milestones, improving launch accuracy by 78 % .
  • QuickPath Analysis : Analyzed and streamlined QuickPath data to expedite parts identification and delivery, reducing lead times by 34 % and minimizing downtime for Caterpillar machinery globally. Supported resolution of critical parts issues for projects, ensuring operational continuity.
  • Automation & Workflow Optimization : Automated 21 % of catalog updates and feedback integration processes, significantly reducing manual workloads and improving turnaround times.
  • Technical Expertise : Interpreted CAD designs and schematics to validate parts compatibility, contributing to successful product launches.
  • Cross-Functional Collaboration : Partnered with engineering, production, and service teams to resolve technical inquiries monthly, maintaining a customer satisfaction rate of 37 % .
  • Spearheaded Continuous Improvement initiatives by introducing digitized tool that optimized workflows, reduced material wastage by 22 % , and enhanced process efficiency, fostering innovation in work practices

Parts Information Author

Caterpillar India Engineering Solutions Pvt Ltd
08.2020 - 10.2022
  • Developed and maintained accurate parts catalogs and technical documentation for Caterpillar products using PLM and ERP systems (e.g., SAP, Windchill), ensuring data integrity, optimizing parts identification processes, and improving catalog update efficiency by 31% with a quality of 99%.
  • Mentored and trained new parts information authors, providing guidance on best practices for technical documentation, parts catalog creation, and the effective use of PLM and ERP systems.

Junior Process Engineer

Pentel Stationery (India) Pvt Ltd
06.2015 - 08.2020

Responsible for the raw material quality testing & observing different methods to increase the rate of production of Plastic Ball pens, Gel pens and markers produced at the Valsad plant

  • Managed customer relationships and ensured the highest quality standards for Pentel Stationery Products. Led quality control initiatives, utilizing process optimization techniques to improve product consistency and reduce defects by 8 % . Collaborated with cross-functional teams to streamline workflows, enhance production efficiency, and improve customer satisfaction.
  • Also part of a project team responsible to reduce the green wastage and segregating wastage produced

Education

Bachelor of Engineering - Mechanical Engineering

Saveetha School of Engineering
Chennai, India
01.2019

High School Diploma -

KRMM Matriculation Higher Secondary School
Chennai, India
01.2011

SSC -

Chettinad Vidyashram
Chennai, India
01.2009

Skills

    Technical & Process Engineering Skills:
  • Advanced Quality Control & Assurance
  • Raw Material Quality Testing
  • Process Optimization & Streamlining
  • Product Lifecycle Management (PLM)
  • ERP Systems (SAP, Oracle)
  • Automated Production Systems Integration
  • Data Analytics & Performance Metrics
  • ANSYS (FLUENT)
  • CATIA
  • Leadership & Project Management Skills:
  • Cross-functional Team Leadership
  • Supplier & Vendor Relationship Management
  • Customer Relationship Management (CRM)
  • New Product Introduction (NPI) Support

Software

PLM Windchill

Data Management

DMS

Teamcenter

PowerBI

Microsoft Office

AutoCAD

Creo

CATIA

ANSYS (FLUENT)

SAP ERP

Caterpillar SIS

QuickPath Tools

Certification

CATIA

ANSYS (FLUENT)

Product Lifecycle Management (PLM) Certificate

DATA Science

Interests

Reading - Self-being & Financial books

Sports - ( Playing & Watching) - Any sports

Adventure Sports or Outdoor Activities – Hiking, cycling, or other physical activities that foster creativity and problem-solving

Personal Information

  • Father's Name: N.Sujanabalan
  • Mother's Name: Mrs. Radha Sujan
  • Date of Birth: 04/04/94
  • Gender: Male
  • Nationality: Indian
  • Marital Status: Single

Languages

English
Hindi
German
Malayalam
Tamil

Achievements

  • SIS Feedback Accuracy Improvement: Conducted a comprehensive analysis of dealer and customer feedback within the Service Information System (SIS) , resulting in a 24% improvement in data accuracy and enhanced usability , leading to more informed decision-making and faster issue resolution.
  • CPI Design Enhancements: Spearheaded CPI initiatives using field data analysis and customer feedback, reducing product defects by 86% and increasing operational reliability by 21% through strategic design improvements and production adjustments.
  • Green Wastage Reduction: Led a sustainability-focused initiative aimed at reducing green material wastage in production, achieving a 22% reduction in waste through process improvements and material optimization techniques.
  • Lean Manufacturing Integration: Integrated Lean principles into the green wastage reduction project, improving overall process efficiency by 19% and reducing production downtime related to material handling.

Timeline

Parts Information Specialist

Caterpillar India Engineering Solutions Pvt Ltd
10.2022 - Current

Parts Information Author

Caterpillar India Engineering Solutions Pvt Ltd
08.2020 - 10.2022

Junior Process Engineer

Pentel Stationery (India) Pvt Ltd
06.2015 - 08.2020

CATIA

ANSYS (FLUENT)

Product Lifecycle Management (PLM) Certificate

DATA Science

Bachelor of Engineering - Mechanical Engineering

Saveetha School of Engineering

High School Diploma -

KRMM Matriculation Higher Secondary School

SSC -

Chettinad Vidyashram
Avinash S