Summary
Overview
Work History
Education
Skills
Websites
Projects
Accomplishments
References
Timeline
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Avinash Xavy

Avinash Xavy

Metallurgist
Bangalore

Summary

Knowledgeable Metallurgist bringing 2 years of experience in promoting process improvements and deployment enhancements in Vertical Centrifugal Casting. Talented leader, project manager and program developer. To build a career in a better work-life organization where I can be extremely motivated, diligently develop skills and grow professionally by fulfilling organizational goals

Overview

2
2
years of professional experience
6
6
years of post-secondary education
4
4
Languages

Work History

Technical Marketing Engineer

Vijay Spheroidals Private Limited
06.2023 - Current
  • Handled a Foundry Exhibition project for the organization and generated 75 high profile leads
  • Provided customized metallurgical casting solutions for different customers
  • Managed and lead the social media profiles for the organization with 20% monthly growth
  • Sales analysis: Developed a live New Product Development sales dashboard using Microsoft BI
  • Wrote a Technical paper on Vertical Centrifugal Castings of Nodular Graphite Iron and published in 72nd Transactions of the IIF's Indian congress Foundry Bangalore
  • Prepare quotations based on customer requirements and in compliance with material standards such as ASTM, DIN, EN, JIS, AS, IS, ISO.

Process Quality Engineer

Vijay Spheroidals Private Limited
04.2022 - 06.2023
  • Led and executed PPAP and FMEA activities across all production lines, resulting in increased first time yield and reduced scrap
  • Communicate expectations for continuous improvement and realize incremental improvement through application of quality tools and techniques
  • Leading process optimization, root cause analysis and driving scientific and engineering principles into rapidly changing industrial manufacturing facility
  • Collaborate with NPD team and raise quality issue if any
  • Working with production operators, production leaders and other technical support staff in hands-on troubleshooting of technical problems
  • Creating, refining, educating, and implementing standard work and process adherence throughout workforce
  • Help oversee and develop manufacturing standards, including quality control, tool, maintaining proper documentation based on ISO 9001:2015 and material test certificate as per customer requirements
  • Conducts lab equipment maintenance and calibration, and creates standard operating procedures (SOP)
  • Hands-on experience with materials testing instruments such as OES Bruker spectrometer, metallography microscope, Brinell hardness machine and UTM for tensile testing
  • Leads quality focused improvement efforts and projects
  • Carries out analyses and tests on raw materials, materials used throughout the production process, and completed goods to make sure they adhere to specifications
  • Investigates customer complaints and takes corrective action.

Industrial Visit

Peekay Steel Casting Private Ltd
  • Learned how to implement theoretical knowledge in practice
  • Coordinated and consulted with 20-member team to assess, plan, implement and evaluate the process

Intern

Bhoruka Extrusions Private Limited
  • Learned about different Extrusions methods and understood basic concepts of aluminum Fabrication
  • Help solve different engineering problems in the organization.

Education

Bachelor of Technology - Metallurgy

APJ Abdul Kalam Technological University
Thiruvananthapuram, Kerala
08.2017 - 06.2021

Higher Secondary Education -

De Paul Public School
Kuravilangad, India
08.2015 - 08.2017

Skills

Chemical Analysis

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Projects

IFEX Project, Vijay Spheroidals Private Limited, 12/01/23 - 02/01/24,

 Coordinated with stall fabricators, team members and, Reduced the labor force usage 5% and allowed easy pouring of metal in mold, Was able to collaborate with the Cross-functional Team.

Ferritic Grey Cast Iron, Vijay Spheroidals Private Limited, 08/01/22 - 12/01/22

  • Developed IS 1865:1999 FG 150 with ferritic matrix in Vertical Centrifugal Casting Process
  • Implemented and handled the project as per ISO 9001:2015 QMS norms
  • Was able to bring the team together with a shared vision.

Implementation of Teapot Ladle, Vijay Spheroidal Private Limited, 08/01/22 - 09/01/22

  • Reduced rejection of parts due to slag by 35% in final inspection
  • Reduced the labor force usage 5% and allowed easy pouring of metal in mold
  • Was able to collaborate with the Cross-functional Team.
  • Increased production and reduced rejection due to slag

App development using Flutter, Amal Jyothi College Of Engineering, 08/01/20 - 12/01/21

  • Developed android app for viewing standard specimen of 21 samples using flutter.
  • We made 21 samples for the microstructure as information for the development of apps.
  • Headed a team of 3 members for this project.

Accomplishments

    Wrote a Technical paper on Vertical Centrifugal Castings of Nodular Graphite Iron and published in 72nd Transactions of the IIF’s Indian congress Foundry Bangalore

References

  • K.Sreekumar, Former Group Director, VSSC ISRO, +91 9496719817, sreekumarkrishna2017@gmail.com
  • Dr. John Felix Kumar, HOD, Department of MME, Amal Jyothi College Of Engineering, +91 9445522518, rjohnfelixkumar@amaljyothi.ac.in

Timeline

Technical Marketing Engineer

Vijay Spheroidals Private Limited
06.2023 - Current

Process Quality Engineer

Vijay Spheroidals Private Limited
04.2022 - 06.2023

Bachelor of Technology - Metallurgy

APJ Abdul Kalam Technological University
08.2017 - 06.2021

Higher Secondary Education -

De Paul Public School
08.2015 - 08.2017

Industrial Visit

Peekay Steel Casting Private Ltd

Intern

Bhoruka Extrusions Private Limited
Avinash XavyMetallurgist