Avinash Xavy
Metallurgist
Bangalore
Summary
Knowledgeable Metallurgist bringing 2 years of experience in promoting process improvements and deployment enhancements in Vertical Centrifugal Casting. Talented leader, project manager and program developer. To build a career in a better work-life organization where I can be extremely motivated, diligently develop skills and grow professionally by fulfilling organizational goals
Overview
2
2
years of professional experience
6
6
years of post-secondary education
4
4
Languages
Work History
Technical Marketing Engineer
Vijay Spheroidals Private Limited
06.2023 - Current
- Handled a Foundry Exhibition project for the organization and generated 75 high profile leads
- Provided customized metallurgical casting solutions for different customers
- Managed and lead the social media profiles for the organization with 20% monthly growth
- Sales analysis: Developed a live New Product Development sales dashboard using Microsoft BI
- Wrote a Technical paper on Vertical Centrifugal Castings of Nodular Graphite Iron and published in 72nd Transactions of the IIF's Indian congress Foundry Bangalore
- Prepare quotations based on customer requirements and in compliance with material standards such as ASTM, DIN, EN, JIS, AS, IS, ISO.
Process Quality Engineer
Vijay Spheroidals Private Limited
04.2022 - 06.2023
- Led and executed PPAP and FMEA activities across all production lines, resulting in increased first time yield and reduced scrap
- Communicate expectations for continuous improvement and realize incremental improvement through application of quality tools and techniques
- Leading process optimization, root cause analysis and driving scientific and engineering principles into rapidly changing industrial manufacturing facility
- Collaborate with NPD team and raise quality issue if any
- Working with production operators, production leaders and other technical support staff in hands-on troubleshooting of technical problems
- Creating, refining, educating, and implementing standard work and process adherence throughout workforce
- Help oversee and develop manufacturing standards, including quality control, tool, maintaining proper documentation based on ISO 9001:2015 and material test certificate as per customer requirements
- Conducts lab equipment maintenance and calibration, and creates standard operating procedures (SOP)
- Hands-on experience with materials testing instruments such as OES Bruker spectrometer, metallography microscope, Brinell hardness machine and UTM for tensile testing
- Leads quality focused improvement efforts and projects
- Carries out analyses and tests on raw materials, materials used throughout the production process, and completed goods to make sure they adhere to specifications
- Investigates customer complaints and takes corrective action.
Industrial Visit
Peekay Steel Casting Private Ltd
- Learned how to implement theoretical knowledge in practice
- Coordinated and consulted with 20-member team to assess, plan, implement and evaluate the process
Intern
Bhoruka Extrusions Private Limited
- Learned about different Extrusions methods and understood basic concepts of aluminum Fabrication
- Help solve different engineering problems in the organization.
Education
Bachelor of Technology - Metallurgy
APJ Abdul Kalam Technological University
Thiruvananthapuram, Kerala 08.2017 - 06.2021
Higher Secondary Education -
De Paul Public School
Kuravilangad, India 08.2015 - 08.2017
Skills
Chemical Analysis
Premiere pro
Critical thinking
Creativity
Work Ethic
Organizational
Communication
Interpersonal
Adaptability
Time management
Chemical Analysis
Machine Learning
Projects
IFEX Project, Vijay Spheroidals Private Limited, 12/01/23 - 02/01/24,
Coordinated with stall fabricators, team members and, Reduced the labor force usage 5% and allowed easy pouring of metal in mold, Was able to collaborate with the Cross-functional Team.
Ferritic Grey Cast Iron, Vijay Spheroidals Private Limited, 08/01/22 - 12/01/22
- Developed IS 1865:1999 FG 150 with ferritic matrix in Vertical Centrifugal Casting Process
- Implemented and handled the project as per ISO 9001:2015 QMS norms
- Was able to bring the team together with a shared vision.
Implementation of Teapot Ladle, Vijay Spheroidal Private Limited, 08/01/22 - 09/01/22
- Reduced rejection of parts due to slag by 35% in final inspection
- Reduced the labor force usage 5% and allowed easy pouring of metal in mold
- Was able to collaborate with the Cross-functional Team.
- Increased production and reduced rejection due to slag
App development using Flutter, Amal Jyothi College Of Engineering, 08/01/20 - 12/01/21
- Developed android app for viewing standard specimen of 21 samples using flutter.
- We made 21 samples for the microstructure as information for the development of apps.
- Headed a team of 3 members for this project.
Accomplishments
Wrote a Technical paper on Vertical Centrifugal Castings of Nodular Graphite Iron and published in 72nd Transactions of the IIF’s Indian congress Foundry Bangalore
References
- K.Sreekumar, Former Group Director, VSSC ISRO, +91 9496719817, sreekumarkrishna2017@gmail.com
- Dr. John Felix Kumar, HOD, Department of MME, Amal Jyothi College Of Engineering, +91 9445522518, rjohnfelixkumar@amaljyothi.ac.in
Timeline
Technical Marketing Engineer
Vijay Spheroidals Private Limited
06.2023 - Current
Process Quality Engineer
Vijay Spheroidals Private Limited
04.2022 - 06.2023
Bachelor of Technology - Metallurgy
APJ Abdul Kalam Technological University
08.2017 - 06.2021
Higher Secondary Education -
De Paul Public School
08.2015 - 08.2017
Industrial Visit
Peekay Steel Casting Private Ltd
Intern
Bhoruka Extrusions Private Limited