Avinash Kumar Dubey
Automation engineer
Gurgaon
Summary
Enthusiastic Control and Automation Engineer eager to contribute to team success through hard work, attention to detail and excellent organizational skills. motivated to learn, grow, and excel in an organization.
Overview
11
11
years of professional experience
6
6
years of post-secondary education
5
5
Certifications
Work History
Test Professionals
Siemens Technology and Services Pvt Ltd
2023.02 - Current
- Responsible for the testing of various communication protocols like Modbus .Serial/TCP, TCON,OPCUA,IEC 60870-5-101/104 for DCS system.
- Working on debugging tool like used for industrial device debugging like Wireshark capture and Bitwise.
- Contributed to increased customer satisfaction by validating that product features met user requirements before release.
- Improved product quality by designing and executing comprehensive test scenario for software applications.
- Maintained accurate defect tracking and reporting systems, providing clear visibility into project status for stakeholders.
- Collaborated with other departments to facilitate successful project completion.
System Designer-PLC Systems
AVL India Pvt Ltd
7 2019 - 2023.02
- Safety PLC system designing and commissioning for Automobile Industry
- Design and Validations of Safety Reaction Matrix to ensure the system and human safety and high productivity
- Programming and commissioning of Multiple PID loops
- Coordination with clients and consultants and attending the review meeting
- Development of GUI for HMIs and SCADA
- Preparation of sequence flow chart
- Troubleshooting and commissioning of temperature, level, flow and pressure transmitters and analyzers
- Responsible to ensure communication with all PLC components and vendor devices
- Integration of RFID
- Commissioning of machines on shop floor and Supporting service engineers
- Pre-acceptance, Final Acceptance, Safety acceptance tests of machines
- Communication protocol used in the projects are Ethernet, Profinet, Profibus, Profisafe, S7 communication, Modbus, and OPC UA communication
- Familiar with interpretation of P&ID, logical diagram, IO list, instrument datasheet and instrumentation systems.
- Collaborated with cross-functional teams to ensure seamless integration of system components.
- Developed custom solutions tailored to specific client needs, ensuring full satisfaction with final deliverables while maintaining strong working relationships between stakeholders involved in each project's success.
- Developed scalable and flexible system architecture, leading to improved performance and adaptability.
Automation Engineer
Wintech Engineers Pvt Ltd
2018.06 - 2019.06
- Preparation of system operation, control philosophy and control logic diagrams
- Commissioning of PLC and MCC process panel
- Troubleshooting of PLC, HMI and SCADA systems
- Coordination with clients and consultants and attending the review meeting
- Onsite commissioning, troubleshooting and startup system
- Provide training for operation, maintenance and troubleshooting of control panel
- SCADA, HMI programming including creating mimic diagrams, database, trends, reports and alarm etc.
Maintenance Engineer
All Time Plastics Pvt Ltd
2014.11 - 2015.06
- Performed troubleshooting and repair for complex electrical equipment, including PLC, VFD, PID Controller and Sensors
- To do the troubleshooting and maintenance of the PLC (Allen Bradley, Siemens and B& R) and Drives
- Planning and Preventive Maintenance of various industrial Sensors
- Calibration of LVDT, Pressure gauge, Temp gauge, Press
- Transmitter
- Creating and troubleshooting of P&ID and Instrumentation loop diagram.
Trainee Instrumentation Engineer
Miraj Instrumentation Systems
2013.08 - 2014.08
- Installation and Commissioning of PLC, HMI and Transducers
- Calibration of Transducers
- Troubleshooting of the sensors (level, temp, pressure and flow).
Education
B. tech - Instrumentation and Electronics Engineering
National Institute of Science And Technology - Berhampur
Berhampur,Odisha 2009.08 - 2013.05
M.tech - Instrumentation Engineering
National Institute of Technology - Kurukshetra
Kurukshetra, Haryana 2016.08 - 2018.05
Skills
Siemens Fail Safe PLC
Instrumentation system
Process Control
IOT
P&I Diagram
Industrial Communication Protocols
Automation System Troubleshooting
TIA Portal
Simatic Manager
ICS and IT/OT security
Regression Testing
Certification
09/01/14, Post Graduate Diploma in Industrial Automation
Accomplishments
- I was selected for Six Month Project oriented training and support for AVL Graz, Austria where i got the full expose of Siemens safety systems and Application product of AVL, which includes Container test bed, Battery test bed and new development technique.
- I have secured AIR 776 in GATE 2016.
- I was in top 5% in NPTEL online course on Industrial Automation and Control.
- I got SGPA of 9.0(out of 10) in the 8th semester university exam.
- I have secured the SGPA of 10.0 (out of 10.0) in 3rd semester M.Tech.
Industrial protocols
- Profibus, Modbus RTU and TCP IP, Profinet, Profisafe, S7 communications, IO Device communication, OPC UA, IEC 60870-5-101/104
Languages
Hindi
English
Odiya
Projects
CNG/Diesel End of Line test bed, TCL3, Phaltan, India
Commissioning of Diesel and CNG test bed, IO check, communications set up and complete functional testing as per testing criteria. TIA 16, Step 7 safety, WinCC advanced, Sinamics start drive advanced. S7 1513F safety CPU, TP Comfort 1500 HMI, DP Coupler and SINAMICS VFD Commissioning of Cummins EARD Diesel test bed, China, Logic development and Remote commissioning, IO check, communications set up and complete functional testing as per testing criteria. TIA 16, Step 7 safety, WinCC advanced, S7 1513F safety CPU, TP Comfort 1500 HMI, DP Coupler and SINAMICS VFD.
Commissioning for EOL Diesel and Brick and Mortar R&D test bed, TCL-1 Jamshedpur, India
Complete test bed commissioning, IO check, communications set up and complete functional testing as per testing criteria. TIA 16, Step 7 safety, WinCC advanced and SINAMICS start drive advanced. S7 1513F safety CPU, TP Comfort 1500 HMI, PN Coupler, DP Coupler and SINAMICS VFD.
Electrical Test bed commissioning, GM Milford, Detroit, USA
Complete test bed safety, PDSB, PDU and DCF commissioning. To develop logic for PLC and HMI and remote commissioning. TIA 15.1 basic, WinCC advanced, Step 7 safety, S7 1513F CPU, TP Comfort 900 and 1500 HMI, B&R DP coupler.
Electrical test bed commissioning, Scania, Graz, Austria
Complete test bed safety monitoring and sequence check. To develop logic for PLC and HMI and on-site commissioning, TIA 15.1 basic, WinCC advanced, Step 7 safety, 1510SP F CPU and KTP 400 HMI.
Pre-Commissioning of Container test bed, AVL Graz, Austria
Complete test bed commissioning, IO check, communications set up and complete functional testing as per testing criteria. TIA 16, Step 7 safety, WinCC advanced and SINAMICS start drive advanced. S7 1513F safety CPU, KTP 1500 HMI, PN Coupler, DP Coupler and SINAMICS VFD .
BMS SYSTEM for TCL HHP, Tata Cummins Ltd, Phaltan
BMS management and facility commissioning for 3.3 MW dyno. To develop logic for PLC, HMI panel and industrial communications through various vendors. TIA 15.1 Professional, S7 1513 CPU, TP Comfort 900 HMI, PN Coupler Siemens G120C Drives, Cognex bar code reader.
SNCR (NOx Reduction) SYSTEM, KHD for J K SUPER CEMENT, Mangrol (Rajasthan) and Muddapur (Karnataka).
NH3 spray to control the Nitrogen Oxide Element present in Flue gas. To develop logic for PLC, HMI panel and SCADA Runtime and on-site commissioning.TIA 15 Professional, S7 1513 CPU, TP Comfort 1500 HMI, SCADA Professional and Siemens G120C Drives.
15MT TILTING ALUMINIUM HOLDING FURNACE,CMR NIKKEI, Bawal & Mehsana.
To develop logic for PLC, HMI panel and on-site commissioning. TIA 14, S7 1214C CPU and KTP 700 HMI BAG HOUSE FILTER SYSTEM, Himenviro For EMAMI Cement, Jaipur (Odisha), Purging Sequence control and broken bad detection. To develop logic for PLC and HMI and on-site commissioning, Simatic Manager and TIA 14, S7 314C CPU and KTP 400 HMI.
Charging Machine for Aluminum Furnace,CMR NIKKEI, Haridwar.
Aluminum scrap handling machine., Developed logic for LOGO and TD 200 HMI. LOGO! Soft comfort, LOGO! CPU v8.0, TD 200, G120C drives.
Timeline
ISTQB certifies tester Foundation level VFD4.0
2023-12
Test Professionals
Siemens Technology and Services Pvt Ltd
2023.02 - Current
Automation Engineer
Wintech Engineers Pvt Ltd
2018.06 - 2019.06
M.tech - Instrumentation Engineering
National Institute of Technology - Kurukshetra
2016.08 - 2018.05
Maintenance Engineer
All Time Plastics Pvt Ltd
2014.11 - 2015.06
Trainee Instrumentation Engineer
Miraj Instrumentation Systems
2013.08 - 2014.08
B. tech - Instrumentation and Electronics Engineering
National Institute of Science And Technology - Berhampur
2009.08 - 2013.05
System Designer-PLC Systems
AVL India Pvt Ltd
7 2019 - 2023.02
09/01/14, Post Graduate Diploma in Industrial Automation
06/01/18, Industrial Automation and Control
01/01/20, Modbus RS485 Network Communication
01/01/20, Introduction to Profibus DP Networking
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