Aviral Yadav
Vadodara
Summary
Results-oriented Mechanical Engineer with 4-5 years of experience in the pharmaceutical industry. Proven expertise in executing and overseeing preventive, predictive, and breakdown maintenance activities, ensuring the optimal functioning of various equipment, including reactors, heat exchangers, and HVAC systems. Adept at implementing quality control measures, inventory management, and developing predictive maintenance systems. Experienced in project work, including pipelines, reactors, tanks, and equipment installation. Skilled in adhering to rigorous safety work practices and fostering a culture of hazard analysis and risk reduction. Demonstrates a strong commitment to achieving operational excellence and contributing to the success of pharmaceutical manufacturing processes.
Overview
5
5
years of professional experience
Work History
SENIOR EXECUTIVE (ENGG, PROJECTS & PRODUCTION)
ZYDUS LIFESCINECES INDIA LIMITED
DHABHASA
11.2022 - Current
- Currently managing Preventive and Breakdown maintenance in SAP, I am overseeing all shift activities, including maintenance, electrical, instrumentation, and utility works. I am actively involved in preparing and updating Standard Operating Procedures in Documentum with a strong emphasis on maintaining a high standard of documentation that complies with industry norms.
- In executing plant maintenance for various equipment, I am applying comprehensive 7QC tools, such as Pareto Analysis, Control Charts, and Fishbone Diagrams, to enhance quality control processes within the pharmaceutical manufacturing setting. Simultaneously, I am actively engaged in workforce planning and resource optimization, prioritizing efficient man power management.
- Ensuring meticulous control over spare parts and equipment, I am optimizing stock levels and implementing efficient replenishment strategies to support uninterrupted operations and minimize downtime. I am validating HVAC system tests, including HEPA filter integrity and particle count tests, collaborating with third-party vendors to maintain stringent quality standards.
- Leading the preparation and development of in-house IQ & OQ protocols for all systems, I am placing a strong emphasis on quality control. Additionally, I am providing crucial documentation support for commissioning and qualification, emphasizing the importance of maintaining high standards throughout. In supervising and maintaining various equipment, including reactors, centrifuges, RCVD, ANFD, ATFD, Tray Dryer, Steam Ejector, sparkler filter, VTD, FBD, MEE, etc., I am focusing on quality control, efficient inventory management, and effective manpower handling. Maintaining detailed breakdown and preventive maintenance records, updating history cards, and preparing design, installation, and operational qualifications, I am ensuring a comprehensive approach to quality control, inventory management, and manpower handling. Finally, I am handling safety-related projects, such as nitrogen blanketing for centrifuges and storage tanks, with a continuous emphasis on maintaining high-quality standards.
JUNIOR ENGINEER
FARMSON PHARMACEUTICALS GUJARAT LIMITED
NANDESARI
09.2019 - 10.2022
- As Jr. Engineer-Mechanical at Farmson Pharmaceutical, I played a crucial role in a diverse array of maintenance activities and daily plant operations, emphasizing a strong commitment to quality control and efficient inventory management. My responsibilities included executing preventive, predictive, and breakdown maintenance, overseeing equipment installation, operation, and maintenance, and demonstrating proficiency in managing various equipment like chillers, cooling towers, air compressors, AHUs, and HVAC plants.
- In addition to maintaining equipment, my expertise extended to ensuring quality control practices for pumps, reactors, and overall plant facilities. I efficiently managed workshop operations, implementing best maintenance practices with a keen focus on quality standards. I collaborated with original equipment manufacturers and prepared reports, emphasizing a holistic approach that integrated quality control into various facets of maintenance.
- Moreover, my role involved strategic planning of spare requirements and ensuring optimal inventory control practices, contributing to streamlined operations and minimizing downtime. I possess a comprehensive understanding of condition monitoring tools and techniques, including vibration and oil analysis, aligning with a commitment to quality assurance. Throughout my tenure, I actively contributed to Continuous Monitoring Systems (DCS) projects, showcasing a strategic and efficient approach to maintenance, quality control, and inventory management.
GRADUATE ENGINEER TRAINEE
MECHELEIN ENGINEERS
ANKLESHWAR
07.2018 - 07.2019
- Managed fabrication of Shell and Tube Heat Exchangers, Pressure Vessels, and Liquid Storage Tanks, overseeing workshop activities and conducting material inspection for titanium, stainless steel, and nickel. Additionally, performed on-site visits for maintenance work and conducted equipment testing before delivery.
INDUSTRIAL TRAINEE
Aditya Birla Chemicals India Ltd
REHLA
- Three weeks vocational training in the thermal power plant where i learnt about the machines and equipments used in the plant and the basic working of the plant.
INDUSTRIAL TRAINEE
GRASIM INDUSTRIES LIMITED
REHLA
- Three weeks training in the chloro alkali plant where i learnt about the working and equipments of chemical plants like HCL , Aluminium Chloride , Caustic , Chlorine.
Education
B Tech [Mechanical] -
SRM Institute of Science And Technology,
Chennai2018
Intermediate -
G.D Birla Memorial School, CBSE
Ranikhet,Uttrakhand2014
High School -
Aditya Birla Public School, CBSE
Rehla,Jharkhand2012
Skills
- Maintenance Planning
- Project Management
- Quality Control and Assurance
- Safety Management
- Process Optimization
- Regulatory Compliance
- Documentation and Compliance
Timeline
SENIOR EXECUTIVE (ENGG, PROJECTS & PRODUCTION)
ZYDUS LIFESCINECES INDIA LIMITED
11.2022 - Current
JUNIOR ENGINEER
FARMSON PHARMACEUTICALS GUJARAT LIMITED
09.2019 - 10.2022
GRADUATE ENGINEER TRAINEE
MECHELEIN ENGINEERS
07.2018 - 07.2019
INDUSTRIAL TRAINEE
Aditya Birla Chemicals India Ltd
INDUSTRIAL TRAINEE
GRASIM INDUSTRIES LIMITED
B Tech [Mechanical] -
SRM Institute of Science And Technology,
Intermediate -
G.D Birla Memorial School, CBSE
High School -
Aditya Birla Public School, CBSE
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