Avisek Mukherjee
Pune
Summary
Pressure system integrity engineer with expertise in risk-based inspection and data analysis. Proficient in managing anomalies and developing comprehensive inspection scopes. Focused on optimizing asset management and enhancing operational efficiency.
Overview
3
3
Languages
1
1
Certification
11
11
years of professional experience
Work History
Pressure System Integrity Engineer
bp TSI
Pune
09.2024 - Current
- Developed turnaround work scope for PSI-focused activities with cross-discipline collaboration to enhance project effectiveness.
- Formulated annual operating plan for pressure system equipment for Gulf of America assets.
- Coordinated with multiple vendors to design cost-effective mitigation strategies for anomalous assets.
- Analyzed inspection data to determine actionable insights for asset management.
- Managed anomalies based on inspection results to ensure effective resolution.
- Developed inspection scope for visual and NDE inspections per Gulf of America asset schedules.
Senior Reliability Engineer
Shell Business Operations
Chennai
03.2020 - 09.2024
- Contributed to s-rbi dead leg project and CUI consequence analysis model for Scotford refinery chemicals, enhancing risk assessment processes. Categorized CUI-prone items into priority 1 and 2 based on consequence using Shell CCAM analysis model. Performed remote inspections role at Scotford refinery, performed daily inspections of static items. Managed inspection scheduling, generated notifications in SAP, and documented inspection results in IMS to ensure compliance and operational integrity. Certified in IMS and s-rbi; conducted s-rbi for multiple static assets based on TA-2021 findings. Calculated upcoming inspection dates based on remaining life and interval factor from NDE results to optimize asset maintenance planning. Applied MTO and MOC strategies tools effectively to manage threats and opportunities. Achieved certification as Continuous Improvement Practitioner Level 1.
- Developed reliability strategies for critical operational systems at Shell Business Operations.
- Conducted root cause analysis on equipment failures to improve reliability measures.
- Collaborated with cross-functional teams to enhance maintenance procedures and protocols.
Static Reliability Engineer
Reliance Industries Limited
Nagothane
07.2015 - 03.2020
- 1.Conducted periodic inspections of static assets, including pressure vessels and heat exchangers. 2.Identified prevalent internal and external damage mechanisms per API 571 and developed mitigation strategies. 3.Optimized shutdown durations by planning turnarounds and specific downtimes, minimizing production downtime. 4.Executed risk-based inspections per API 580, developing risk matrices to identify and prioritize potential hazards. 5.Ensured reliability of static equipment through implementation of preventive and predictive maintenance practices, reducing unplanned outages. 6.Applied relevant API and ASME codes along with non-destructive testing methods such as UT, RT, and PT. Utilized inspection software like SAP and 7.Meridium for managing inspections and measuring thickness. Performed internal and external inspections during shutdowns in gas cracker, EO/EG, and LDPE units.
- Developed reliability strategies for complex industrial systems at a leading energy company.
- Conducted failure analysis to identify root causes of equipment malfunctions.
- Collaborated with cross-functional teams to enhance equipment performance and reliability.
Education
Bachelor of Engineering - Metallurgical Engineering
Jadavpur University
West Bengal06-2015
Skills
- Pressure systems
- Risk assessment
- Risk inspection
- Data analysis
- Asset management
- Reliability Engineering
- Effective communication
Languages
English
Intermediate (B1)
B1
Bengali
Proficient (C2)
C2
Hindi
Elementary (A2)
A2
Certification
- API 510
- API 580
- API 571
Timeline
Pressure System Integrity Engineer
bp TSI
09.2024 - Current
Senior Reliability Engineer
Shell Business Operations
03.2020 - 09.2024
Static Reliability Engineer
Reliance Industries Limited
07.2015 - 03.2020
Bachelor of Engineering - Metallurgical Engineering
Jadavpur University