Summary
Overview
Work History
Education
Skills
Websites
Languages
Timeline
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Ayush Singh Chauhan

Dehradun, Uttarakhand

Summary

As an accomplished design engineer with a robust background in new product development, I bring five years of expertise in conducting technical feasibility studies and employing advanced designing techniques. My proficiency lies in seamlessly integrating innovative concepts into the product development process, ensuring optimal technical feasibility and cutting-edge design strategies.

Overview

5
5
years of professional experience

Work History

Chief Design Engineer

Alfa Pumps Pvt. Ltd.
11.2019 - Current
  • Engineered centrifugal pumps in both horizontal and vertical configurations adhering to ISO 2858 standards.
  • Attained ATEX certification for pumps by collaborating with TUV Nord, demonstrating proficiency in compliance with Explosive Atmosphere standards, including EN ISO 80079-36:2016 and EN ISO 80079-37:2016.
  • Applied comprehensive DFM and DFMEA analysis, aligning designs with stringent technical specifications and industry standards.
  • Executed material selection and manufacturing process optimization, resulting in enhanced efficiency and compliance with technical norms as per ISO 9001:2015
  • Optimized the acceptance rate of injection-moulded components through the utilization of Autodesk Moldflow analysis.
  • Tolerance stack-up analysis for proper fitment of parts into the assembly as per ASME Y14.5 - 2018.
  • Implemented a cost estimation analysis to align the project within budgetary constraints.
  • Utilized ANSYS (Static) for the redesign and re-engineering of base frames, resulting in a 50% reduction in manufacturing costs.
  • Drafted technical documentation and acquired proficiency in EPC methodologies akin to KBR, Technip, Worley, Mott MacDonald, and ThyssenKrupp, adhering to rigorous technical standards.
  • Modelling changes ECR / ECN Creations on DWGs.
  • Prepared General Arrangement Drawings as per the client's requirement.
  • Introduced the concept of a design table to streamline and enhance the design process, effectively reducing the required working time.
  • Engineered fixtures for machining components, resulting in time savings, heightened efficiency, and enhanced accuracy.
  • Conducted analysis on plastic moulds, resulting in a notable 30% reduction in rejection rates. Utilized materials such as Polypropylene (PP), Polyvinylidene fluoride (PVDF), Perfluoroalkoxy (PFA), and fluorinated ethylene propylene (FEP).
  • Enhanced operational efficiency by 30% through the utilization of JIRA by Atlassian, optimizing workflow timelines.

Mechanical Design Engineer

Shiva Industries
08.2018 - 10.2019
  • Prepared design of heat sinks using numerical techniques for different equipment like Inverters & UPS.
  • Designed heat sinks as per client requirements.
  • Designed fixtures for machining of heat sinks.
  • Managed multiple projects simultaneously, consistently meeting tight deadlines and delivering high-quality designs.
  • Collaborated closely with cross-functional teams, including electrical engineers and manufacturing experts, to integrate heat sink designs seamlessly into the overall product architecture.
  • Implemented Design for DFM principles in heat sink design, optimizing the manufacturability of components and streamlining the production process.
  • Collaborated with project managers to develop project timelines, identify milestones, and allocate resources effectively.
  • Cost analysis technique implementation to set the project within budget.
  • Successfully navigated regulatory approval processes, resulting in the timely release of products to the market.
  • Implemented cost-effective design modifications, reducing overall production costs by 18% while maintaining high-quality standards.

Education

B.Tech - Mechanical Engineering (72.39%)

Graphic Era University
Dehradun, UT
2018

Skills

  • Solidworks 2022
  • PTC Creo
  • Solid Edge 2021
  • AutoCAD
  • ANSYS
  • CFX
  • Autodesk Moldflow
  • Design Optimization
  • Sheet Metal Design
  • Fixture Design
  • Parametric Modelling & Detailing
  • Product development
  • SPM Design
  • Geometric Dimensioning and Tolerancing GD&T
  • Engineering Drawing
  • Finite Element Analysis
  • Stress Analysis
  • Prototyping
  • 3D Printing

Websites

Languages

English
Proficient
C2
Hindi
Proficient
C2

Timeline

Chief Design Engineer

Alfa Pumps Pvt. Ltd.
11.2019 - Current

Mechanical Design Engineer

Shiva Industries
08.2018 - 10.2019

B.Tech - Mechanical Engineering (72.39%)

Graphic Era University

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Ayush Singh Chauhan