Summary
Overview
Work History
Education
Skills
ROLE AND RESPONSIBILITIES
IT Credentials
Software
Timeline
Generic
B. SUBBARAYUDU

B. SUBBARAYUDU

Manager Rolling Mill
Nellore

Summary

Results-driven Senior Manager of Operations with over 16 years of extensive experience in the hot rolling mill sector, specializing in wire rod, bars, and TMT production. Proven expertise in managing operations from project commissioning to achieving operational excellence, with a strong emphasis on safety and strategic profitability. Demonstrated success in leading diverse teams, executing complex brownfield and greenfield projects, and driving process optimizations to enhance production performance. Holds a B.Tech in Mechanical Engineering, excelling in operations management, project planning, and production planning, complemented by robust leadership and technical coordination skills to deliver impactful contributions in a dynamic operational role.

Overview

16
16
years of professional experience
1
1
Language

Work History

Senior Manager

JAI RAJ ISPAT
09.2023 - Current
  • Senior Manager (TMT Mill Project, erection, commissioning, and production) in Jai Raj Ispat (Steel Division), Kurnool, from September 2023 to the present. The mill is supplied by Danieli with an 18 HV setup, having a plant capacity of 0.35 mtpa. It is the first plant in India to have the Danieli Mida technology, Steel Division, Kurnool.
  • A career spanning 16 years in diversified work related to two- and three-high rolling mills in operation, projects, and Danieli Mida technology.
  • Improved team efficiency by streamlining processes and implementing innovative management strategies.
  • Identified areas for improvement within the department, implementing strategic initiatives to address gaps in performance or resources.
  • Collaborated with cross-functional teams to drive business growth and achieve corporate objectives.
  • Created and maintained a strong team culture that promoted high levels of collaboration, employee satisfaction, and overall performance.
  • Defined clear targets and objectives and communicated to other team members.

Deputy Manager

M/s. Jayaswal Neco Industries
05.2016 - 09.2023
  • 7 years of experience (May 2016 to September 2023) M/s. Jayaswal Neco Industries, Raipur, Chhattisgarh, is working as the Deputy Manager in the production department of the SBQ Rolling Mill. Raipur, Chhattisgarh.
  • Enhanced employee performance by providing regular feedback, coaching, and training opportunities.
  • Developed detailed plans based on broad guidance and direction.
  • Set aggressive targets for employees to drive company success and strengthen motivation.
  • Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
  • Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
  • Defined clear targets and objectives and communicated to other team members.

Junior Manager

Gerdau steel India limited
05.2013 - 05.2016
  • 3 years of experience (May 2013 to May 2016) as a junior manager in TWO-HI Bar Mill as shift in charge (Operations & Projects) at Gerdau Steel India Limited, Tadipatri, AP.
  • Cultivated strong relationships with clients through excellent communication and service quality, fostering long-term loyalty.
  • Optimized inventory control processes, minimizing stock discrepancies and maximizing cost savings.

Engineer

SBQ Steels Ltd
05.2010 - 05.2013
  • 3 years of experience (May 2010 to May 2013) as an Engineer (TMT Mill Project, erection, Commissioning) in SBQ Steels Ltd (RKKR Group), Nellore, Andhra Pradesh. The mill is supplied by Danieli with 12 HV stands and 8 Block mill stands. RKKR Group, Nellore, Andhra Pradesh.
  • Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
  • Negotiated with suppliers to secure high-quality materials at cost-effective prices.
  • Enhanced product reliability by leading team in meticulous design and testing of new engineering software tools.

Education

B.Tech - Mechanical Engineering

NBKRIST
Nellore, India
04.2010

Diploma - Mechanical Engineering

S.V.U.
Tirupathi, India
03.2007

SSC -

Z.P.H.S
Nellore, India
03.2004

Skills

  • Project coordination expertise

  • Equipment management

Strategic planning

Organizational improvement

Troubleshooting and problem resolution

Budget oversight

Team leadership

Teamwork and collaboration

Decision-making

ROLE AND RESPONSIBILITIES

  • Handling the shift for section changing & other activities like planning, production and quality of rolled product.
  • Controlling the quality of product, yield maintaining and improvement.
  • Responsible for all manufacturing activities in shifts i.e. availability of equipments And roll assembly’s required tooling & accessories.
  • Responsible for coordination of all departments like maintenance of mechanical and electrical and also preparing SOP for Meeting the production target.
  • Responsible to monitor, record and implement the corrective and preventive action as recommended.
  • Responsible for proper handling and storage of guides, roll unites and it’s supporting post.
  • Monitoring & planning of Assembly and dismantling of stands for further section of rolling.
  • Ensuring the proper mill setting during section change.
  • Responsible to ensure the stock size of all stands as per standard during section change
  • Monitoring the sample frequency of running section after size setting.
  • Monitoring the walking hearth furnace’s parameters for proper soaking of material.
  • Keeping a track of rolling parameters like temperature, mill speed, loopers and Surface Quality of finished products.
  • Controlling the size variation of different grades of steel like Plain carbon, alloy, bearing and Sulphur while rolling.
  • Single line rolling for better surface finish. Online controlling and correction of sections during rolling so that material should be well within the standard quality limits
  • Maintaining 5S and TPM activities and proper training given to team members
  • Responsible for ensuring good housing and safety measures and Quality control procedures (SOP) and standards followed.

IT Credentials

  • Packages: AutoCAD Pro-E
  • Utilities: MS-Office

Software

Autocad, MS office

Timeline

Senior Manager

JAI RAJ ISPAT
09.2023 - Current

Deputy Manager

M/s. Jayaswal Neco Industries
05.2016 - 09.2023

Junior Manager

Gerdau steel India limited
05.2013 - 05.2016

Engineer

SBQ Steels Ltd
05.2010 - 05.2013

B.Tech - Mechanical Engineering

NBKRIST

Diploma - Mechanical Engineering

S.V.U.

SSC -

Z.P.H.S
B. SUBBARAYUDUManager Rolling Mill