BABU K
Goundapatti
Summary
Accomplished Production Manager with a robust background in plastics processing and compounding formulation, notably at Alok Masterbatches Pvt Ltd. Expert in machinery operation and quality control, demonstrating a keen ability to enhance production efficiency and reduce costs. Proven leadership in driving team performance and maintaining high-quality standards, ensuring customer satisfaction and operational excellence.
Overview
11
11
years of professional experience
Work History
PRODUCTION MANAGER
Alok Masterbatches Pvt Ltd
Ranipet
11.2022 - Current
- Lead and supervise production staff, including operators, technicians, and effective management and control in planning shift activities and allocating work.
- Develop and execute production plans to meet customer demand and production targets.
- This includes scheduling production runs, allocating resources (labor, equipment, materials), and ensuring on-time delivery.
- Prepare regular reports on production performance and production planning
- TWIN SCREW Extruder Operations - Planning and implementing predictive/preventive actions, breakdown maintenance schedules for machinery to increase machine uptime, equipment reliability, and avoid sudden breakdowns.
- Maintain production data and process parameters/mixer SOP.
- Process optimization, equipment maintenance, cost management, and budgeting.
- Identifying cost-saving opportunities through efficient use of resources and reduction of waste
- Managing budgets for production and recommending adjustments to improve cost-effectiveness
- Preparing SOP's and Maintaining Documentation
- Ensuring raw material availability in coordination with the store department for production targets
- Identify and resolve production issues, such as equipment breakdowns, material shortages, or quality problems, in a timely manner to minimize downtime and disruptions
- Oversee quality assurance and quality control processes to maintain product quality and consistency
- Address and resolve quality issues as they arise
- Data Collection and Reporting & Collaboration with R&D and Product Development
- Lead safety protocols and procedures are followed to maintain a safe working environment and minimize workplace accidents
ASSISTANT MANAGER TECHNICAL SERVICE
Continental Carbon India Pvt Ltd (CSRC)
Ghaziabad
06.2017 - 11.2022
- Troubleshooting customer complaints, attending to and interacting with customers, and providing technical assistance to customers.
- Technical Services and prepare detailed customer complain report & analysis (Action Taken Report)
- Monitor regular compliance of IATF 16949-2016
- New product development projects - according to customer requirements like Plastics Masterbatches-Rubber/Inks –Paint / Lead Acid –Lithium-Ion Battery applications
- APQP use to measure new product development and preparing Time plan model & Failure Mode Analysis
- New customer development – Sampling, Trial at customer end, Technical Assistance, Regular follow up with customer, Collecting feedback and Product approval process
- Monitoring Quality control parameters during production and preparing daily report
- Providing support to Operation / QA team for PFMEA
- Analysing of different competitor's grades to our grades & Creating Database and helping in business growth
- Supported marketing team for providing technical assistance during client visit
ENGINEER-PRODUCTION
Motherson Polymers Solution
Chennai
05.2014 - 05.2017
- Effective management and control in Planning shift activities and allocating work
- Good knowledge of “Twin Screw Extruder” process and Material Feeding in “Gravimetric Feeder”
- Supporting in New grades development, PP compounding formulation per R&D team Creating and maintaining documentation for Production activities and providing reports
- Provided support in raw Material blending of advance engineering plastic materials using various additives and pigments
- Individual handling and operating of “Single Screw Extruder” and “Twin Screw Extruder” Machines [OMEGA 50, JSW]
- Quality control Testing of Compounding specimen samples using MFI, HDT &VSP, UTM (Tensile, Flexural), IZOD & CHORPY Test, ASH content, Moisture test
- Developed positive working relationships with stakeholders to effectively coordinate work activities
Education
BTECH - Plastic Technology
CIPET
ChennaiDiploma - Petrochemical Engineering
D.P.C Polytechnic College
Skills
- Plastics Processing
- Compounding & Formulation
- Material Expertise
- Quality Control
Personal Information
- Date of Birth: 06/06/90
- Marital Status: Married
Languages
- English
- Tamil
- Hindi
Acknowledgment
I acknowledge that the details given above are true to best of my knowledge.
Technicalskills
Extruder-sing screw & twin screw and kneader extruder also knowledge of screw element and configuration, Masterbatch formulation, polymer blending, additives selection for various application, Knowledge of thermoplastics like Polyolefins, PBT-PET, HIPS-GPPS(ABS/PC/SAN) POLYAMIDE GROUPS also ASTM /SPECIALTY CARBON BLACK & Conductive carbon black, Flame retardant -UV additives etc., Testing methods (MFI, two roll mill -Filter Pressure Value machine / Tensile strength, impact strength, thermal properties), compliance with industry standards (ASTM, ISO)., Hands-on experience with compounding TWIN Screw extruders, granulators, and mixing equipment.
Timeline
PRODUCTION MANAGER
Alok Masterbatches Pvt Ltd
11.2022 - Current
ASSISTANT MANAGER TECHNICAL SERVICE
Continental Carbon India Pvt Ltd (CSRC)
06.2017 - 11.2022
ENGINEER-PRODUCTION
Motherson Polymers Solution
05.2014 - 05.2017
BTECH - Plastic Technology
CIPET
Diploma - Petrochemical Engineering
D.P.C Polytechnic College
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