Summary
Overview
Work History
Education
Skills
Accomplishments
Quality Management
Supplier Quality Responsibilities
Personal Information
Languages
Disclaimer
Timeline
Generic
BADIREDDI SRAVAN KUMAR

BADIREDDI SRAVAN KUMAR

Vizag

Summary

A competent professional with 9 years of rich and extensive experience in Chennai & AP Plant in PCR TECHNOLOGY Departments. Product Development Quality Management Process Improvement Documentation/ Reporting Product Industrializations Team Management A Systematic, Organized and Dedicated team player confident in handling multiple assignments under pressure and meeting tight deadlines & Customer service skills. Hands-on experience in EXTRUSTION PROCESS and Tyre Making process. A strategic planner with proficiency in analyzing various processes / applications and recommending process modifications to enhance operational efficiency Experience in executing cost saving techniques to achieve substantial reduction in operational work within the budget Proven leadership skills involving managing, developing and motivating teams to ensure zero defect product and achieve organizational objectives

A Challenging position in an organization where my experience, Knowledge, Technical, Analytical and Interpersonal skills would be applied for the betterment of the organization. Quickly understand the roles given to me and soon be successful as a team as well as in self Enthusiastic Paraprofessional and classroom support aide knowledgeable about education improvement plans and approaches.

Overview

9
9
years of professional experience

Work History

Executive( Level : E2) – PCR Technology

Apollo Tyres Ltd.
Chennai and AP Plant
01.2015 - Current
  • Preparation of new SKU’s Extrusion components and coordinating to industrialize with R&D
  • Develop and control the specification and standards
  • Provide knowledge-based support to BU for trouble shooting, scrap/waste reduction, etc
  • Complete the process proving of new sizes as per NPD plan and prepare process specification for proved new SKU’s
  • Submitting TPRC & Trial reports for new SKU’s
  • Product Industrialization and new product development Process proving of new equipment, process and materials
  • Track product deviations and support corrective actions
  • Preparation of check tires, analysis and improvement actions plan to meet the tyre requirement
  • Monitor and initiate improvement actions based on feedback from Tyre Uniformity/Geometry/Balancing results
  • Tire re-engineering for continuous defects and scraps related to process & product
  • Initiate process and equipment improvement activities
  • Ensure compliance to PI plan and timely industrialization of new sizes on time completion of building Trials
  • Industrialize new product/equipment trials within limited iterations
  • Scrap/Rework targets as applicable
  • Ensure improvement / cost saving plans are implemented as per timeline
  • To monitor regular and size minor and major defect related to product and process
  • To study minor and major defect route cause and solution
  • Product Audits – to perform random quality checks on Tyres to keep track of the real quality situation
  • Conduct field visits to monitor performance and customer feedback
  • Curing and Tyre building and Extrusion recipe creation as per Curing / tyre building specification
  • To audits Stock preparation, Tyre Building and Curing press abnormality correction
  • To prepare thermocouple Green Tyre and thermocouple study
  • To make blow point study for cure cycle standardization
  • To study hot press study
  • Disposition of non-confirming materials
  • Conduct related trials to solve process/product problems
  • To handing field failure study and improvement project thought TPRC
  • Handling NPD Trials in PCR Building & Curing
  • TBM Process & Trouble effective participation in shooting & Problem solving
  • Evaluate the new compound trials and Preparing Reports on time submission
  • NPD & Process Related Trials Ensuring as per PAC Testing and Evaluating the Results
  • PFMEA.

Education

Diploma in Mechanical Engineering -

Government. Polytechnic college
01.2013

SSC -

Z.P.H.S government school
01.2010

B.Tech (Mechanical Engineering) -

SRM University Chennai

Skills

  • Control Plan
  • 7 QC tools
  • Basic knowledge on six sigma
  • Good knowledge in trouble shooting Tyre building machine
  • FMEA (Failure Mode Effects and Analysis)
  • SPC (Statistical Process Control)
  • Cure Tyre cut section analysis
  • Basic Knowledge in uniformity
  • Tyre building recipe making (HF & CATL)
  • Incoming material defective analysis
  • Good knowledge in process specifications, standards & Machine set up specifications
  • Active Participation in QCC
  • Knowledge About TQM
  • Involvement in 5S
  • On Time Horizon KPI Projects Completion
  • Ensuring 100% Safety
  • BBS
  • Active Participations in Suggestions
  • Complete planned activities of projects aimed at cost reduction and productivity improvement
  • Overview manufacturing claim loss and analyse the field return tyres
  • Overview and ensure the product and process quality
  • Ensure and control extrudate component profiles
  • Authorize the disposition of non-conforming tyre components
  • Conducting Daily Works Meeting in Tool room based on Managing & Control Points of the Team Leader
  • CNC and DIE Tooling Management
  • Responsible for Die production planning and efficient use of man power and the machines
  • Conducting In-process audits, observing NC’s related to Standards & Systems
  • Conducting Measurement system analysis study (MSA), Process capability studies and initiating action plans for process improvement
  • Conducting regular tests to ensure the performance capacity of various trials and brainstorming on root cause of major defects with shop floor personnel
  • Analyzing the curing defects of tyres in extrusion point of view and taking corrective actions
  • To support Conicity & Uniformity Improvement (Maintain Sustainable Tread Length and Profiles)
  • Non-Conformity material handling like rework compound
  • Analyze the process on calendaring abnormalities
  • To implement the mixing process at new compound and evaluate the results
  • MS Office
  • AutoCAD

Accomplishments

  • Extruder efficiency improvement(Line speed improvement from 30mpm to 36mpm)
  • PCR Tread in LTR Extrusion Process Proving
  • Handling QUADRAPLEX Implementation & Process Proving
  • Reduction of Carbon & Silica Tread Rework from 6% to 4%
  • Sidewall blow reduction in Cured tyre scrap from 0.20 to 0.05%
  • Played a major role in achieving savings worth Rs. 30 lakhs within one year by reduction the processing time in various assessment
  • Involved in Improving Capacity of a Machine from 5200 tread/Day to 6000 tread/Day (Terminal Capacity of the PCR Plant)
  • Actively involved in training manpower to independently handle any Die proven activity
  • Implemented crucial measures for accomplishing:
  • Reduction rate of die trial from 5 times to 2
  • Reduction in rejection rate from 0.5% to 0.2%
  • Improved tyre uniformity yield from 60% to 95%
  • Trimming of Flash from the components in the running to reduce the Blow defect in the Tyre
  • Tyre Building Best Cycle time achievements
  • Tyre Building Trial Scrap Reductions
  • Taking Curing Defect related immediate actions
  • Cure Tyres scrap Reductions
  • Supporting OE Projects on time submissions to OE Costumers

Quality Management

Involved in extruded product quality improvement by implementing and using quality tools., Involved in data analysis of cause for scraps and helped in reduction in scrap.

Supplier Quality Responsibilities

  • Tread Marking paint inspection
  • Die shop Tooling inspection
  • Raw materials of sources change rubber Evolutions
  • Cost saving rubber Trials in Extrusion

Personal Information

Date of Birth: 06/10/95

Languages

  • English
  • Telugu
  • Tamil
  • Hindi

Disclaimer

I do hereby declare that all information’s given above are true to my best of knowledge and believes and I shall Sincerely executed my duties to the full of satisfy.

Timeline

Executive( Level : E2) – PCR Technology

Apollo Tyres Ltd.
01.2015 - Current

Diploma in Mechanical Engineering -

Government. Polytechnic college

SSC -

Z.P.H.S government school

B.Tech (Mechanical Engineering) -

SRM University Chennai
BADIREDDI SRAVAN KUMAR