Balaji Kumar
Salem
Summary
DFM Engineer with a strong background in quality assurance and process management. Proven track record in cross-functional collaboration and team leadership, driving initiatives that enhance production efficiency. Expertise in problem-solving and training, delivering innovative solutions that maintain high-quality standards.
Overview
11
11
years of professional experience
Work History
DFM Engineer
SCRG India Pvt Ltd (TVC for Google)
Chennai
10.2024 - Current
- Executed comprehensive quality ownership for MLB processes, enhancing operational standards.
- Managed overall process control at the contract manufacturer (CM) level to ensure compliance.
- Facilitated collaboration among manufacturing teams to optimize production efficiency.
- Ensured product quality and readiness throughout New Product Introduction and sustaining phases.
- Conducted detailed failure analysis for contract manufacturers and various commodities, identifying root causes related to material, process, or design.
Senior Technical Manager Quality, DFM & FPM
Pegatron Technology India Private Limited
Chennai
02.2022 - 10.2024
- Coordinated team leadership and line management to ensure workload balance and meet production goals.
- Oversaw entire SMT process from new prototypes through mass production stages, focusing on quality standards.
- Led technical teams during NPI phases, contributing expertise in process management and cross-functional collaboration.
- Generated customized reports for analyzing processes and identifying areas for improvement.
- Facilitated daily discussions with customers regarding yields and failures, sharing actionable insights.
- Drove continuous improvement in production processes through data gathering and analysis initiatives.
- Responsible for managing CPP, conducting trials, addressing product quality concerns, and enhancing productivity.
- Established critical quality metrics by analyzing previous project executions and communicating findings.
- Completed day-to-day duties accurately and efficiently.
MLB Quality & DFM Engineer
Foxconn HonHai Technology India Mega Development Pvt Ltd
Chennai
07.2019 - 01.2022
- Designed innovative solutions for manufacturing processes at leading technology firm.
- Collaborated with cross-functional teams to enhance product development efficiency.
- Conducted regular system inspections to ensure compliance with safety standards.
- Implemented process improvements to streamline operations and reduce waste.
- Analyzed project requirements and developed technical specifications for products.
- Coordinated with suppliers to ensure timely delivery of materials and components.
- Finished projects on time and within budget.
Quality Technician
Flextronics Technologies (India) Pvt Ltd
Chennai
08.2018 - 07.2019
- Conducted quality inspections on incoming materials and finished products.
- Collaborated with engineering teams to address quality issues effectively.
- Utilized measurement tools to assess product specifications and compliance.
- Documented inspection results and maintained accurate quality records.
- Trained new staff on quality control processes and standards.
- Implemented corrective actions to resolve non-conformance incidents promptly.
- Assisted in developing quality assurance procedures and protocols.
- Analyzed quality performance metrics such as scrap rate, yield rate, pass and fail rates to improve overall product quality.
- Performed calibration checks on measuring instruments used in the production process.
- Documented test results in accordance with established procedures.
- Monitored production processes to identify potential quality issues and recommend solutions.
SMT Technician
SGS Tekniks Pvt Ltd
Bangalore
02.2017 - 08.2018
- Operated SMT machines for assembly of electronic components.
- Conducted quality inspections on assembled circuits to ensure compliance.
- Collaborated with engineering team to troubleshoot equipment issues.
- Maintained and calibrated SMT equipment for optimal performance.
- Trained junior technicians on assembly processes and safety protocols.
- Ensured proper handling and storage of electronic components during assembly.
- Diagnosed problems with electrical or mechanical operations of automated machinery.
- Updated documentation related to production processes regularly.
- Ensured that all materials used met quality standards prior to use in production line.
- Troubleshot issues with defective printed circuit boards.
SMT Quality Technician
Eolane Electronics Bangalore Pvt Ltd
Bangalore
06.2014 - 10.2016
- Conducted regular inspections of electronic components for quality assurance.
- Collaborated with engineering teams to identify product defects and improvements.
- Maintained accurate documentation of quality control processes and results.
- Performed calibration checks on measuring instruments used in the production process.
- Maintained records of all inspection activities, including reports and data collection sheets.
- Monitored production processes to identify potential quality issues and recommend solutions.
- Investigated customer complaints about product defects or deviations from specified requirements.
Education
B.E - Electronics and Communication Engineering
ADHIYAMAAN College of Engineering
Hosur01.2014
Diploma - Electronic Communication Engineering
Paavai Varam Polytechnic College
Pachal, Nammakal01.2011
SSLC -
St Paul’s Higher Secondary School
Salem01.2008
Skills
- Quality assurance and improvement
- Process management
- Product development and problem solving
- Cross-functional collaboration
- Team leadership
- Training and mentorship
Personal Information
- Passport Number: C3327565
- Passport Date Of Issue: 14/11/2024
- Passport Expiry Date: 13/11/2034
- Date of Birth: 26/08/1993
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Disclaimer
I hereby declare that all the above information and particulars are true to the best of my knowledge
Timeline
DFM Engineer
SCRG India Pvt Ltd (TVC for Google)
10.2024 - Current
Senior Technical Manager Quality, DFM & FPM
Pegatron Technology India Private Limited
02.2022 - 10.2024
MLB Quality & DFM Engineer
Foxconn HonHai Technology India Mega Development Pvt Ltd
07.2019 - 01.2022
Quality Technician
Flextronics Technologies (India) Pvt Ltd
08.2018 - 07.2019
SMT Technician
SGS Tekniks Pvt Ltd
02.2017 - 08.2018
SMT Quality Technician
Eolane Electronics Bangalore Pvt Ltd
06.2014 - 10.2016
B.E - Electronics and Communication Engineering
ADHIYAMAAN College of Engineering
Diploma - Electronic Communication Engineering
Paavai Varam Polytechnic College
SSLC -
St Paul’s Higher Secondary School