Balaram Mohanta

• Working here as Mechanical Maintenance In-charge in Hot Strip Mill, Looking after maintenance activities of Reheating Furnace area
• Also have been assigned to look after Phase-II expansion Project of 02 no's of walking beam type Reheating Furnace of 350 t/h capacity each

Key Areas of Responsibilities:
Project & Commissioning

• Erection and commissioning of walking beam type Reheating Furnace of capacity 350 t/h, in TATA Steel, Kalinganagar, supplied by Tenova Italy.
• Erection and commissioning of walking beam type Reheating Furnace, supplied by Fives Stein and 4-HI hot rolling Roughing Mill supplied by Siemens-Vai in Jindal Stainless Ltd, Kalinganagar, Odisha
• Play vital roles as part of Project and Commissioning Team on Mechanical Engineering and Construction for new Reheating Furnace.
• Ensure new facilities are designed for optimal operability and maintenance
• Planning of job & resources like materials, equipment & manpower for fabrication & erection and completion of the same within the stipulated time
• Observe safety, review accident/incident reports and assist in investigations as required
• Provide technical support to project management group, from feasibility study phase to coordination of final acceptance tests, ensuring technical quality, as well as ensuring correct technical documentation after commissioning.( Protocols)
• Single function testing (SFT) & commissioning of Equipment, Hydraulic and Lubrication systems
• Pickling and Flushing of Hydraulic pipe lines.

Mechanical Maintenance

• Supervising high functional teams in Predictive Maintenance, Preventive Maintenance, and Breakdown Maintenance of core Equipment and Hydraulic systems of Hot Rolling Mill
• Proactively involve in Planning and Implementation of Preventive Maintenance schedules to increase machine up time / equipment reliability; in order to achieve the assigned targets such as minimize plant down time and increase the plant availability & consumption of spares with cost consciousness
• Prepare the necessary drawings & materials for fabrication, machining or overhauling jobs
• Plan job list & prepare spares for Weekly, Monthly & Major Shutdowns
• Identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of trouble shooting tools i.e FMEA (Failure Mode & Effects Analysis)
• Actively involved in preparation of CAR/CAPA reports, failure analysis through RCFA
• Maintaining service records for major breakdowns/corrective actions for future reference
• Assist superiors in all technical areas to ensure smooth maintenance of all Mechanical equipment for uninterrupted production and co-ordination with other departments
• Expertise in positive isolation
• Trained up to level 2, worked as isolating person and isolation planner
• Implement, Maintain & improve safe working condition, Preparation of SOP, HIRA & JCC
• Has been actively involved in TPM and 5S implementation & model work place
• Spare Planning
• Proactively involve in Spare planning, Indent & Sub store Inventory management
• Fair Knowledge in SAP-MM module, Easy Buy, UMC and USC system
• Preparing spare part list as per BOM & ensuring the availability of spares
• Assist in departmental budget preparation and inventory management.

• Company is certified with OHSAS & ISO 9001.
• Assisted with coordination of new equipment installation and implementation.
• Maintained positive work atmosphere by building relationships with co-workers, customers, clients, and management.
• Adhered to safety procedures and good housekeeping standards to comply with regulations.
• Collaborated with senior engineers on projects and offered insight.

Operation and Maintenance of CNC machines