Hypermesh
BG PAVANKUMAR
CAE Engineer
Bengaluru
Summary
- Currently, working for Delta Electronics Ind Pvt Ltd, Bengaluru as CAE Engineer.
- Total 7.7 years' Experience in Vehicle Modeling, High power electrical equipment's modelling and Seating System Analysis.
- Expertise in Modeling of Automotive Components like Door Panels, Exhaust manifolds, Roof, and Tailgate etc.
- Experience in Electrical field meshing like EVCS, PQCE etc full assembly modelling and CFD modelling.
- Modal Analysis for seating systems and High Power Electrical Systems.Conducting Virtual comfort analysis for seating systems.
Overview
8
8
years of professional experience
9
9
years of post-secondary education
2
2
Certifications
3
3
Languages
Work History
CAE Engineer
Delta Electronics Ind Pvt Ltd
Bangalore
07.2022 - Current
- Cad Data received from engineering team in STEP format. Detail examination of cad before initiation of modelling. Deciding modelling timeline wrt analysis. Modelling incorporates meshing, connections, property assignment, material assignment, removal of Penetration and Intersection and quality check. Running Modal Analysis using Optistruct Solver.
CAE Engineer
Woodbridge Foam Pvt Ltd
Bangalore
09.2021 - 06.2022
- Receiving the input cad date and understanding the special requests apart from the standard guidelines. Modeling of seating system Front and Rear seats assembly. That includes Seats Foams (backrest, bottom rest, and headrest). Seats Rails, pipes, seat retractors, wires, seat hinges, seat anchor & trims. Clearing Intersection and Penetrations if any, as per the request and guidelines using Hypermesh.
- Output from Modelling team is taken and keenly inspected and made connections to ensure there are non-connected components in the assembly.
- Using Hyperform material we search for exact material properties i.e CFD (Compression Force Deflection) as per client request.
- Using hyper foam material we search for exact material properties i.e. CFD (Compression Force Deflection) as per client request. Later on conducting ILD analysis to determine foam properties and perform Virtual comfort analysis by using FMVSS-208 (Automotive occupant crash protection) standard test procedure. Plot the results and generate the reports.
- Fe modelling of seating system consist of Foam pads and structural assembly received from Meshing team. Detail inspection of modeled data and confirming from performing Modal analysis and later on conducting Bolt Pre-tension Analysis.
- Established a robust verification and validation process for CAE models, improving model reliability and performance predictions.
CAE Modeler
Woodbridge Foam Pvt Ltd
Bangalore
02.2019 - 09.2021
- Receiving the input cad date and understanding the special requests apart from the standard guidelines. Modeling of seating system Front and Rear seats assembly. That includes Seats Foams (backrest, bottom rest, and headrest). Seats Rails, pipes, seat retractors, wires, seat hinges, seat anchor & trims. Clearing Intersection and Penetrations if any, as per the request and guidelines using Hypermesh.
- Output from Modelling team is taken and keenly inspected and made connections to ensure there are non-connected components in the assembly.
- Using Hyperform material we search for exact material properties i.e CFD (Compression Force Deflection) as per client request.
Jr Modeler
Hyundai Motors India
Hyderabad
05.2017 - 02.2019
- Receiving the input cad data and understanding the special requests apart from the standard guidelines. Modeling of Front/Rear Suspensions includes Knuckle, Calipers, Sub Frames, springs, etc. Modeling of Steering Assembly includes Steering Wheel, Foams, etc. Clearing Intersection and Penetrations if any, as per the request and guidelines using HyperMesh.
- Modeling of Full BIW includes Center/Rear floor, Side (side outer, side inner), Dash QTR, FSM (front section module) FEM, Roof, and BPNL. Clearing Intersection and Penetrations if any, as per the request and guidelines using HyperMesh.
- Cavity incorporates, internal mesh generation by using all BIW parts. Size may go upto 50mm global for this kind of meshing. This is the special request from NVH Team. Clearing Intersection and Penetrations if any, as per the request and guidelines using HyperMesh.
- Door trims includes Module, Inner and Outer panels (BIW), Hemming etc. Modeling of Seat Assembly includes Foams, Retractors, rails, etc. Clearing Intersection and Penetrations if any, as per the request and guidelines using Hyper Mesh.
- Interiors includes Crash pad, Console, HVAC. In addition, Exterior includes Front Bumper, Head Lamps. Clearing Intersection and Penetrations if any, as per the request and guidelines using HyperMesh.
Education
Bachelor of Engineering - Mechanical Engineering
BV Bhoomraddi College of Engineering And Tech
Hubli 06.2011 - 05.2016
Diploma - Mechanical Engineering
CIM Polytechnic
Hubli 08.2010 - 05.2013
10th (SSC Board) -
Board of Secondary Education
Hubli, India 04.2009 - 03.2010
Skills
- Modeling of Automotive Components like Door Panels, Exhaust manifolds, Roof, and Tailgate
- Electrical field meshing like EVCS, PQCE
Structural analysis
Nonlinear analysis
Stress analysis
Business Areas
Passenger cars, High Power Equipment's
Personal Information
- Date of Birth: 05/21/94
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Domain Expertise
- CAE MODELLING IN FULL VEHICLE
- ASSEMBLY LEVEL ANALYSIS IN SEATING SYSTEMS
- HIGH POWER ELECTRONIC SYSTEMS
Certification
Hypermesh and Optistruct
Software
Abaqus
Timeline
Abaqus : Linear static analysis and Non Linear Static analysis
02-2025
Hypermesh and Optistruct
01-2025
CAE Engineer
Delta Electronics Ind Pvt Ltd
07.2022 - Current
CAE Engineer
Woodbridge Foam Pvt Ltd
09.2021 - 06.2022
CAE Modeler
Woodbridge Foam Pvt Ltd
02.2019 - 09.2021
Jr Modeler
Hyundai Motors India
05.2017 - 02.2019
Bachelor of Engineering - Mechanical Engineering
BV Bhoomraddi College of Engineering And Tech
06.2011 - 05.2016
Diploma - Mechanical Engineering
CIM Polytechnic
08.2010 - 05.2013
10th (SSC Board) -
Board of Secondary Education
04.2009 - 03.2010
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