Bhabani Shankar Dash
Jajpur
Summary
Led automation teams in achieving strategic objectives and driving innovative solutions.,Managed customer engagements and new product introduction initiatives to enhance product development processes.,Directed compliance initiatives to ensure alignment with legal regulations and meet customer requirements.
Overview
15
15
years of professional experience
Work History
Automation Engineer
Foxconn hon hai india mega private limited
Bangalore, Dodbalapur
01.2024 - Current
- FOXXCON is one of the largest ODM and EMS service provider for Telecom & IT products with complete end to end solution from design to after sales services for information and communication technology products.
Automation Engineer
Wistron Infocom Manufacturing (india) Pvt Ltd
Bangalore, Kolar
10.2020 - 01.2024
- Wistron is one of the largest ODM and EMS service provider for Telecom & IT products with complete end to end solution from design to after sales services for information and communication technology (ICT) products.
Process Engineer
JAY USHIN LTD
Bangalore Plant, Narsapura
03.2014 - 09.2020
- JU-Shin Ltd. Manufacturer of automotive components for two wheeler and as well as four wheeler. Company started in 1986 Gurgaon. Manufacturers of Keyset, switches and safety devices. It is a Joint venture with Japan USHIN Company. OUR CUSTOMERS: Honda Motorcycles and Scooters India Pvt. Ltd.
DET
Lumax industries ltd
Mahalungi plant, Pune
12.2011 - 04.2013
- Manufacturer of automotive components for four wheelers. Manufacturers of Head lamp, Tail lamp. OUR CUSTOMERS: Mahindra & Mahindra Ltd.
Education
No Degree - ETC & Telecommunication
SCTVT Of Odisha
07-2026
10th -
BSE Of Odisha
07-2026
Skills
Manage NPI (New product Introduction) for every New Project
Lead the team during NPI And as well as Mass production
Handle customers during NPI
Manage OSS vendors during NPI
Attend customer meetings
Track and Manage before NPI essentials With Customer (Machine, Spare part, consumables, Gauge blocks, Pallets etc)
Discuss with customer and Vendors about DFM(Design for Manufacturing)RF kit (Retrofit kit )
Do follow up with IE team during Line layouts (Machine Nos & Machine installation)
Discuss with Vendors about Machine Quotation receive ETA and do follow up with Asset team about Machine PO
Track and do follow up with Vendors to get RF ETA date, Complete RF within time and Start LBU (Line bring up) As per Scheduled timeline
Submit BU SOP (CPK, GRR, Camera calibration, Robot calibration, Load cell calibration, Press paper test) and reach customer for approval
During NPI build time lead the team and Manage Build units successfully run with all the Machine
Prepare DT report, MIL report, FA report, Doing DOE in line and to submit the reports to Customer
Doing Box plot and Correlation to find out Machine abnormality
Doing poka-yoke, Kaizen implementation
Attend customer meetings providing the required documents and reports to Customers
Manage the AAE team in line, Track OSS vendors and Manage vendors
Doing every day meetings with internal team to get the follow ups Doing Meetings with Vendors to solve the issues which has occurred
Share customer feedback with vendors, find out the root cause and corrective action in Vendor meetings
After build do the analysis, what’s going wrong & Find out the mistakes Take necessary steps, Learn from mistakes and implement new ideas in next build
Prepare lesson learn reports, Plan execute training for juniors
Review team members and discuss the issue and drawbacks, encourage team to learn new things which can help to succeed in future
Accomplishments
- JAY USHIN LIMITED :-
PERSONAL ATTRIBUTES
A very good learner. Strong motivator & good team player. On time completion of projects, by meeting and exceeding the schedules, under pressure. Ability to generate profitable growth in intensely competitive environment by optimization. Ability to develop productive & system manufacturing system. I hereby certify that the above information is true and correct to the best of my knowledge. Date: Place: Bhabani Shankar Dash.
KEY ROLES AND RESPONSIBILITY
- NPI project management.
- AAE readiness verification.
- LBU tracker, LBU mil, Fixture and pallet tracking and test rule.
- New machine bring up, Installation, Commissioning, Troubleshooting and debugging in automation equipment.
- Verifying the Process capability with cpk, grr and bring up sop and submit to customer for approval.
- Track and Manage before NPI essentials With Customer. (Machine, Spare part, consumables, Gauge blocks, Pallets etc....).
- Discuss with customer and Vendors about DFM(Design for Manufacturing).RF kit (Retrofit kit ).
- Do follow up with IE team during Line layouts (Machine Nos & Machine installation).
- Discuss with Vendors about Machine Quotation receive ETA and do follow up with Asset team about Machine PO.
- Track and do follow up with Vendors to get RF ETA date, Complete RF within time and Start LBU (Line bring up) As per Scheduled timeline
- Do maintenance activities as required (Breakdown maintenance and preventive maintenance).
- Preparing failure analysis report for units fails, and as well as downtime report with RCCA(Root cause and corrective action.)
- Drive and maintain the AE machines failure and reset within the targets.
- Maintaining yield tracker, FA tracker, downtime tracker, MIL tracker, DOE report
- Input tracking, cycle time tracking BU SOP Approval tracking.
- Drive the team to achieve the goal.
- Deriving the KPI’S and skill matrix and evaluating.
- Co work with the CFT team to improve the yield in FATP line.
- Lead the team to maintain the breakdown and retest and yield rate as per the customer requirements.
- Work to solve the issues while customer audit NC points.
- Monitoring and verifying daily activities with conducting meeting with team and follow daily basis work activities.
- Planning and execution of preventive maintenance.
- Receiving and checking the spare parts from warehouse.
- Implementing Poka Yoke & Kaizen in shop floor.
- Knowledge on PFMEA, PFD & Control Plan preparation.
- Knowledge on documents like PPAP, MSA,7QC TOOLS, APQP.
- Perform engineering analysis to reduce downtime and outages.
- Knowledge of calculating OEE and MTTR, MTBF &MTTF to improve productivity, availability & quality.
- Lead the team , Attend the customer meetings. Provide required reports to customers.
- Plan and execute training for juniors for skill improvement.
Timeline
Automation Engineer
Foxconn hon hai india mega private limited
01.2024 - Current
Automation Engineer
Wistron Infocom Manufacturing (india) Pvt Ltd
10.2020 - 01.2024
Process Engineer
JAY USHIN LTD
03.2014 - 09.2020
DET
Lumax industries ltd
12.2011 - 04.2013
No Degree - ETC & Telecommunication
SCTVT Of Odisha
10th -
BSE Of Odisha