BHARANI KUMAR.R
Hassan
Summary
Technically accomplished professional with over 22 years rich experience in Garment machinery Operations, Industrial Engineering, and Team Management in the Garment & madeups industry in India. Last designated as Assistant General Manager Maintenance -Made-ups with Himatsingka linens at Hassan. Expertise in setting up of new production units, enhancing production process operations, costs/ expenses. Proven abilities in setting up of new production facilities, reengineering and introducing technically advanced cost-efficient, state of the art production systems. An enterprising leader with abilities in leading multi-skilled motivated teams to achieving organisational goals and industry best practices.
General Manager Production & Maintenance positions in maintenance, Manufacturing, with well known organisations in India.
Overview
23
23
years of professional experience
Work History
AGM Maintenance sewing operation
Himatsingka linens ltd
04.2017 - 01.2023
- Heading maintenance sewing operation of multi-unit with the production capacity of 50k units of sheet set & 50tonterry towel per day
- Set up of quitting unit capacity of 4k units in short time
- Headed Project of terry towel unit with capacity of 50ton & successful setup in short span of 8month
- Implemented sap in maintenance module & done for all sewing machine
- MIS report of MTTF & MTTB, Asset list, consumption report of spares & consumable
- Handled techno commercial Procurement of machinery, spares, attachment
- TPM (Total Productive Maintenance) equipment maintenance achieve perfect production
- Additional responsibility of maintenance of MHE(Material handling equipment) & Campus housekeeping equipment’s
- Specialized in developing indigenous machines eg( developed indigenous cloth spreading machine with low cost atomization of 5lakhs compare to 30lakhs imported machine
- Key role in implementation ISO certification in sewing dept
- Optimization in utilization of machinery & spares
- Travelled to Italy for finalizing techno commercial deal
- Managed a team size of 40members
Senior Manager Automation & Maintenance Made-up
Indo count industries pvt Ltd
10.2014 - 03.2017
- Heading maintenance sewing operation of multi-unit with the production capacity of 50k units in different location(Kagal,Gokul, Bhiwandi)
- Successful set of new made-up plant capacity of 25k sets per day
- Set of quilting capacity of 5kper day
- Developed indigenous spreading machine of 4nos with budget of 20lakhs & increase capacity of 40%
- Travelled to Switzerland for finalization of techno commercial for Espritec machine
- Implemented sap in maintenance module & done for all sewing machine
- MIS report of MTTF & MTTB, Asset list, consumption report of spares & consumable
- Handled techno commercial Procurement of machinery, spares, attachment
- Managed a team size of 35members.
Manager Maintenance (Made-ups)
Himatsingka Linens Ltd & Himatsingka woven’s pvt ltd
08.2006 - 10.2014
- Steering initiatives towards the setting up of a state of the art cut and sew facility for made ups, with achievement of organisational goals with chief responsibilities pertaining to, setting up of the manufacturing facility right from machine selection, commercial activity co-ordination with machine manufacturer, Plant Operations, team building
- Significant Highlights: Heading the made-ups maintenance dept 600 machines, manufacturing bed linens for Divatex (USA), Bellora (Italy), Scavone (Brazil), Royal sateen, CK, Barbera Berry etc
- Set up the cut and sew facility for made-ups with a team of fresh operators and production staff, and achieved a production of 8000 sheet sets (50000 mtrs) per day within a short period of one year
- Instrumental in the installation of all the production systems in the plant
- Successfully installed 6 Eton systems (fully automatic over head conveyor systems) within a record time of 24 days and improved the productivity by 25%.
Assistant Manager – Manager
L.T KARLE & CO
09.1999 - 08.2006
- Handled 4 units of 3000 machines of various types of machine
- Significant Highlights: Trained and lead a team of 20 mechanics & technician
- Set up a new factory of 1500 machines and achieved 65% efficiency within 1 year.
Education
Diploma in ME (GL) - Diploma in Mechanical Engineering
Nadgir Education Society
Bengaluru, India06.1999
Skills
- Garments machinery
- Plant utility maintenance
- Innovating projects
- Material handling equipments
- Team management
Plant Utility Maintenance
Knowledge of DG, IBR Boilers, Compressor, HT & LT Panel room, Server room, UPS, Centralize Stablizer, across the Plant. Conducting regular internal audits and reviews with Dept Heads; identifying deviations and implementing relevant corrections.
Languages
English
Hindi
Telugu
Tamil
Kannada
Innovating Projects
Converting all sewing machine to standing operation with low investment cost & 30% increase in productivity. Developing new folders which can reduce sewing operation. Converted all manual pressure foot lifting to auto with low investment & reduce human fatigue. First time in world to develop two needle quilting head. Development of indigenous spreading machine with a cost of 8lakhs, where the machine can spread 15000mts per day. Changed all paper tubes for winding fabric to hdpe tubes where a direct saving of 25lakhs per annum spent on paper pipe
Material Handling Equipments
Knowledge of Indian & imported forklift, stackers, reach truck, pedestrial stacker, tow truck, conveyor. Komatsu, crown, godrej, linde, maini, baka, puma etc. Periodical audit of equipments, safety.
Team Management
Overseeing the performance of subordinates, mentoring and motivating them to improve their contribution levels.
Training Programs
- IIGM machine training Program
- Aots machine training program
- Himatsingka professional managers training program
- Juki Folder making training program
Academic Credentials
Diploma in Mechanical engineering, Bangalore in 1999.
Technical skill Garments Machinery
Knowledge of machines starting from cutting to finishing both Indian & imported in knits, woven & denim. Have handful of experience in top,bottoms, jacket, sport wear, home furnishing products. Fabric inspection, spreading machine, cutting machine, all type of sewing machine, Eton system, Panel cutting machine, quilting machine, Embroidery machine, finishing machines, packing machines. Overseeing production related tasks including procurement, maintenance, control & trouble shooting for achieving the planned periodic schedules. Conceptualising & implementing projects, plant re-engineering, technology absorption projects for expansion and new products. Preparing maintenance spares & consumable budgets and ensuring adherence to the same.
Personal Information
Date of Birth: 06/14/78
Timeline
AGM Maintenance sewing operation
Himatsingka linens ltd
04.2017 - 01.2023
Senior Manager Automation & Maintenance Made-up
Indo count industries pvt Ltd
10.2014 - 03.2017
Manager Maintenance (Made-ups)
Himatsingka Linens Ltd & Himatsingka woven’s pvt ltd
08.2006 - 10.2014
Assistant Manager – Manager
L.T KARLE & CO
09.1999 - 08.2006
Diploma in ME (GL) - Diploma in Mechanical Engineering
Nadgir Education Society
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