Bharat Haribhau Mhaske
Aurangabad
Summary
Total 7 Years 6 Month Experience in Maintenance Department Presently working as Senior Plant Maintenance Engineer for VARROC Engineering Ltd. Waluj MIDC, Aurangabad.
Skilled Maintenance Engineer with a strong background in preventative and corrective maintenance. Proven ability to manage complex machinery installations, fault finding, and component replacement. Demonstrated strengths include problem-solving skills, technical acumen, and the ability to work well under pressure. Significant impact made in previous roles through streamlining maintenance processes and enhancing equipment longevity.
Overview
8
8
years of professional experience
Work History
Senior Engineer
VARROC ENGINEERING LTD.
Aurangabad
11.2022 - Current
- Attending Breakdown maintenance on receipt of Breakdown slip/memo.
- Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality.
- Restoring the defective parts & removing the abnormalities.
- Implementing counter measures to prevent occurrence of the same problem/abnormality.
- Carry out horizontal deployment of counter measures.
- Preparing for daily review meeting to discuss the maintenance issue.
- Taking machine trail and hand-over the machine for production.
- Responsible for Following the prevent maintenance as per annual plan.
- Planning & Managing the Manpower for the daily start-up and including PM and shutdown activity & Solve Machine Breakdown during Shifts.
- Responsible for 100% why-why RCA analysis of breakdown, Identify & Implement Kaizen to reduce MTTR & Increase MTBF.
- Responsible for Implementation of ICA/PCA, Implementation of TBM & CBM as per plan, Ensure Zero repetitive Breakdown.
- Responsible for Critical spare management, timely availability of consumables, spares to upkeep machines.
- Generate PR for procurement of required Spare part, Take a follow up with supplier.
- Maintenance cost Savings in spares by TPM Methodology includes, localization of spares, Life enhancement, TBM to CBM conversion, Maintenance Services cost savings by Skill enhancement, MTTR reduction and Increased MTBF, Energy saving projects.
- Maintaining the inventory of spare parts as per the lead time required to procure particular spare parts.
- Check Daily breakdown report & update in SAP, maintain documents for TS, IATF 16949 Audit, maintain preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation.
- Cost Saving Projects: Project 1 : Magnet Insertion machine design changed for productivity improvement (50% Improved). Save one machine cost up to 4 Lacs.
- Project 2 : Winding machine tension plate material changed for increased MTBF.
- Project 3 : Cycle time reduction in welding machines through KAIZEN. 110 sec to 74 sec.
- Project 4 : Rotor shrink machine robot jaw design changed & save cost up to 1.8 Lacs/yr.
- Project 5 : Stator shrink fitting machine spare Localize & save cost up to 1 Lacs/year.
- Project 6 : Motor Line Conveyor Energy saving project & save cost up to 80k/year.
- Responsible for Maintaining of Poka-yoke, process system parameters and interlocks on daily basis, CAPA for downtime & customer complaints.
- Support in Planning, Execution, Installation, and Commissioning of Electrical & Mechanical systems and various machinery.
Senior Engineer
Umasons auto comp Pvt. Ltd.
Aurangabad
08.2018 - 04.2022
- Daily Activity Data maintain like Tool & Machine maintenance activity, Raw material procurement & planning for new tool mfg., Tool Calibration Report, manpower deployment, Tool development record, Tool Manufacturing Record, Preventive maintenance, Continuous Improvement Process (CIP), customer Audit Documentation, IATF Audit Documentation.
- Responsible for Prepare and implement Documentation of IATF 16949:2016.
- Responsible for attending Welding machine fixture Breakdown, CNC Boring machine Troubleshooting, Electro-Pneumatic Fixture breakdown, Assembly SPM Breakdown.
- Responsible for Preventive maintenance of CNC Boring, Welding m/c, Assembly shop SPM.
- Responsible for inventory cost reduction, spare part management, implementing cost saving projects, spare procurement, and critical spare part availability.
- Development of new tooling for Trailing arm Assembly line like Bearing press SPM, Bush & seal press SPM.
- Responsible for internal & external audits like BAL Fixture Audit, BAL Boring machine audits, IATF Audit, Safety audit etc.
- Geometrical testing of all machines, Align in standard tolerances.
- Certified IATF 16949 Internal auditor & conduct plant level internal audit twice in a year.
- Preparation and presentation of Weekly, Monthly Review Meeting.
Trainee Engineer
NRB Bearings Ltd.
Aurangabad
06.2017 - 08.2018
- Achieve zero loss due to tooling breakdown.
- Responsible for making or improving different types of tools.
- Support production and engineering with tooling / technical problem supervise / manage the running and plan activities of tool room.
- Attend tool trials & tool maintenance issue.
- Work on conventional Tool room machine.
- Responsible for all tool manufacturing and tool correction.
- Support to all other departments with tool related issues.
- Preparing and maintaining all Tools documents as per IATF 16949 standards.
Education
BE - Mechanical
SND COE (SPPU)
Yeola, Nashik05-2021
Diploma - Mechanical Engineering
MSBTE
Mumbai05-2015
SSC -
Divisional Board
Aurangabad12.2012
MS-CIT -
National Computer Academy
12.2012
Skills
- SAP/ERP
- Root cause analysis
- Preventive maintenance
- Kaizen methodology
- Critical spare management
- Equipment troubleshooting
- Continuous improvement
- Documentation compliance
- Machine operation
- Cost reduction strategies
- Technical presentation
- PLC programming
- Machine troubleshooting
- Problem solving
- Effective communication
- Electrical troubleshooting
- Human-machine interface design
- Geometric dimensioning
- IATF 16949 compliance
- Spare part management
- Inventory management
- Continuous improvement processes
- MS office skills
- Loop diagrams creation
- Machine downtime reduction
- AUTOCAD, 2D Drawings, CMM
- Hydraulic, Pneumatic, Vacuum pump
- Welding Fixtures, Welding SMP
- Motor Winding, Motor Assembly
- Spare Management
- Documentation as per IATF Standard
- Modification & correction work of tools & SPM
- MTTR,MTBF, CBM,TBM
- TPM,5S,KAIZEN,Poka yoke
- Lock Out Tag Out System for Electrical Safety
- PLC Ladder logic
- Servo,VFD
- Equipment maintenance
Accomplishments
- Varroc Engg. Ltd, 6, 8 Lacs
- UACPL, 4, 5 Lacs
<Enter your own>
- Date of Birth: 08/15/96
- Marital Status: Married
- Religion: Hindu (Maratha)
Disclaimer
I hereby declare that the above-mentioned information is correct and I bear the responsibility for the correctness of the above-mentioned particular information.
Profile Snapshot
7 Years 6 Months, VARROC ENGINEERING LTD., Waluj MIDC, Aurangabad, Maharashtra, 11/01/22, Senior Engineer, Plant Maintenance, UACPL (AITG Group), Waluj MIDC, Aurangabad, Maharashtra, 08/16/18, 04/29/22, Senior Engineer, Tool Maintenance, NRB Bearings Ltd., Chikalthana MIDC, Aurangabad, Maharashtra, 06/01/17, 08/07/18, Trainee Engineer, Tool Room
Languages
Marathi
First Language
English
Advanced
C1
Hindi
Proficient
C2
Timeline
Senior Engineer
VARROC ENGINEERING LTD.
11.2022 - Current
Senior Engineer
Umasons auto comp Pvt. Ltd.
08.2018 - 04.2022
Trainee Engineer
NRB Bearings Ltd.
06.2017 - 08.2018
BE - Mechanical
SND COE (SPPU)
Diploma - Mechanical Engineering
MSBTE
SSC -
Divisional Board
MS-CIT -
National Computer Academy