Bharat Nikam
Pune (Maharashtra)
Summary
- Professional with over 25 years of experience in Production Management & Project Management.
- Technical Expertise - Vehicle Final Assembly, DC Motors Assembly & component Machining of Braking sytem, Suspension system & Diesel Injection System .
- Launch Manager - Assembly shop co-ordinator for new project & Model year projects implementation.
- Team Leadership - Effective communicator and motivator, skilled in optimizing team performance and fostering a collaborative work environment.
Overview
25
25
years of professional experience
Work History
Launch Management – Vehicle Assembly
Skoda Auto Volkswagen India Pvt. Ltd.
Pune
10.2018 - Current
- Ensured successful implementation of new projects and model year projects in the assembly shop
- Provided valuable input on production feasibility at project-related forums.
- Reviewed project documentation to ensure production requirements were aligned with project premises and scope changes, encompassing timeline, manpower, skillset, new parts, and vehicles for testing.
- Coordinated with all departments involved to successfully implement new projects in vehicle final assembly.
- Conducted workshops to establish efficient new project implementation processes and defined department-wise RASI.
- Led the complete range of activities related to pre-series vehicle builds by ensuring adherence to Production schedules, maintaining Quality standards and nurturing a safe work environment.
- Coordinated and collaborated with departmental managers to successfully meet production targets.
- Performed root cause analysis to pinpoint causes of non-conformance in assembly process and internal customer feedback.
Shift Leader - Assembly Shop (TCF)
Skoda Auto Volkswagen India Pvt. Ltd.
Pune
11.2014 - 10.2018
- Managed team of 30 officers and 340 team members, overseeing shift assembly operations for Polo, Vento, Rapid & Ameo models.
- Coordinated Production Department to resolve manufacturing issues by collaborating with Logistics, SQA, and Operation Quality team for seamless production.
- Efficiently managed TCF's (TRIM, Chassis, and Final Assembly) production operations by addressing line issues promptly and sustaining a high % DOK on the assembly line.
- Conducted 5S audits, assisted with process audits, DKA audits, and vehicle audits to identify defects and analyze them. Implemented corrective measures for identified issues.
- Ensured successful achievement of Assembly Deliverables - PQCDSM
Manager - Production (Assembly Shop)
Tata Motors Ltd.
Pune
08.2011 - 11.2014
- Managed the assembly operations for SUMO and 207 Di TRIM lines by coordinating a team comprising of 7 officers and approximately 160 operatives.
- Played a key role in driving the adoption of World Class Quality (WCQ) principles to facilitate positive change in the organization's quality standards.
- Delivered comprehensive trainings to operatives covering key WCQ principles such as People Involvement, Standardization, Built-in Quality, Short Lead Time and Continuous Improvement.
- Implemented Layered Audit & Alarm Escalation System to enhance assembly line operations
- Demonstrated active involvement in identifying and controlling 7 wastes (COMMWIP) within the production line. Achieved a notable 15% productivity improvement by enhancing Line Side Material Supply, optimizing material locations, and conducting negotiations with operatives.
- Mentored STD team and implemented SDT concept on assembly line, fostering JH Culture for tool maintenance
- Led Daily Sunrise Meeting to update operators and supervisors on company initiatives (PQCDSM).
- Achieved an impressive improvement in Shower FSOK, raising it from 51% to a remarkable 85% in a span of three months for SUMO & 207 vehicles
Deputy Manager - Production
Mahindra & Mahindra Ltd.
Nashik & Kandivali
04.2007 - 08.2011
- Directed the Assembly Operations for SCORPIO , XYLO vehicles as well as Scorpio Pick up Final Assembly Line. Maintained responsibility for overseeing key machine functions like AC Gas Filling , Brake & Clutch Oil filling and Radiator Coolant filling.
- Effectively communicated with MQA, SQA, and CAI teams to resolve quality issues in a timely manner; introduced Kaizens to improve QCDPSM and implement engineering changes.
- Served as technical assistant to Sr. VP (Tractor Division) to drive Lean Manufacturing initiatives such as implementing Value Stream Mapping (VSM), Line Balancing, Setup Time Reduction (SMED), and In-house Kanban System in machine shop.
- Contributed as committee member of KK (Kobetsu Kaizen) pillar to successfully implement TPM concept in Department.
- Served as a representative for ISO 27001-Information Security System.
- Led and facilitated the implementation of Kaizen initiatives across all 4 M&M Tractor plants involving team members and officers.
Sr. Engineer
MICO-Bosch
Nashik
11.2005 - 04.2007
- Managed team of 30 individuals responsible for machining operations of diesel injector components
- Proficient in handling various high-precision machines including Traub Automats, Multi-spindle Automats, SPMs, and Centerless grinding.
Engineer
Portescap - Danaher Motion group
Mumbai
09.2004 - 11.2005
- Managed and supervised a team of 20 workmen for specialized DC Motor Assembly.
- Conducted comprehensive training sessions for Assembly operations during technology transfer from Switzerland to India.
- Contributed to troubleshooting issues with the product manufacturing processes.
- Provided constant communication to senior leadership regarding the daily productivity of the Assembly unit.
Engineer
Endurance System (I) Pvt. Ltd.
Aurangabad
04.2003 - 09.2004
- Took on full responsibility for overseeing the entire Production process of a Green Field Project, which included managing the Shock Absorber Assembly and Piston Rod Machine shop.
- Established complete Assembly setup for Gas filled shock absorber (Two wheeler Air Suspension), Introduced first time in India for Royal Enfield.
- Managed the coordination of machine commissioning, trial conducting and operator training.
- Elevated productivity levels in shock absorber assembly and machine shop through the utilization of Kaizen and Poka-Yoke methodologies.
- Actively involved in TPM activities – JH of the machines & monitoring daily O.E.E.
- Contributed as an active member of the CFT to perform FMEA for Assembly operations.
- Implemented Q.C. Board concept to enhance communication and facilitate quick corrective action within departments.
- Managed and enhanced the quality, productivity, and scheduled delivery performance for Shock Absorber Assembly.
Sr. Engineer
Bosch Chassis System (KBX Ltd.)
Jalgaon
08.1999 - 04.2003
- Managed machining of various components for Passenger Car Braking System, including Tandem Master Cylinder (TMC), Primary & secondary pistons, Brake Caliper.
- Achieved production Quality & Quantity targets by optimizing Machine & Operator utilization and implementing Kaizens for set up time reduction as well as Quality & Productivity improvement.
- Led Improvement Cell for Special Projects - Correcting Spindle alignment errors, machine slide plays, and conducting periodic machine checks.
- Handled troubleshooting tasks beyond the scope of the Production Department.
Education
B.E. in Production Engineering -
V.J.T.I.
Mumbai, Maharashtra01.1999
Diploma in Production Technology -
Board of Technical Education
Mumbai, Maharashtra01.1996
Skills
- Project Management
- Production Management
- Vehicle & Component Assembly
- Auto component machining
- Resource Optimization
- Team Management
- Automotive systems
- Lean manufacturing principles
- Process Improvement
- Team Leadership
- Manufacturing Operations
- Cross-functional Collaboration
- Launch Management
- Continuous Improvement
- Risk Management
- Root Cause Analysis
- Training and Development
Personal Information
Date of Birth: 01/26/79
Languages
Marathi, Hindi & English
Languages
Marathi
First Language
Hindi
Proficient (C2)
C2
English
Upper Intermediate (B2)
B2
Timeline
Launch Management – Vehicle Assembly
Skoda Auto Volkswagen India Pvt. Ltd.
10.2018 - Current
Shift Leader - Assembly Shop (TCF)
Skoda Auto Volkswagen India Pvt. Ltd.
11.2014 - 10.2018
Manager - Production (Assembly Shop)
Tata Motors Ltd.
08.2011 - 11.2014
Deputy Manager - Production
Mahindra & Mahindra Ltd.
04.2007 - 08.2011
Sr. Engineer
MICO-Bosch
11.2005 - 04.2007
Engineer
Portescap - Danaher Motion group
09.2004 - 11.2005
Engineer
Endurance System (I) Pvt. Ltd.
04.2003 - 09.2004
Sr. Engineer
Bosch Chassis System (KBX Ltd.)
08.1999 - 04.2003
B.E. in Production Engineering -
V.J.T.I.
Diploma in Production Technology -
Board of Technical Education
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