BHARAT PARMAR

Coordinating & Handling CAPEX projects, some of them are

· AFR solid waste system installation to increase TSR

· Cooler-1 Upgradation to reduce Heat consumption

· Coal mill-1 Modification to reduce power and output optimization

· GCT duct modification to reduce pressure drop

· Coal dozing system replacement from FK Pump to Coriolis feeder to optimization of preheater outlet temperature.

Successfully managed Pre and Post clinkerisation operations amidst the challenging backdrop of the "COVID pandemic", ensuring uninterrupted business operations through strategic utilization of internal resources. Displayed adept leadership in navigating critical phases, safeguarding continuity, and optimizing resource allocation to mitigate disruptions effectively.

Presently handling the responsibility as DH- Mech-1 parallel to DH- Project &Technical service

• Line-2 kiln start up after 2 yrs gap.
• Power consumption reduction by minimizing false air in preheater.
• Work out for line-2 cooler for part pendulum IKN cooler.
• Line-2 bag house comprehensive plan prepared and replacement of entire bags for maintaining emission within KSPCB norms.
• Liquid firing started in pyro clone – New in-house set up of AF liquid firing installed

• Plant water and drinking water filtration and distribution
• STP maintenance and water distribution
• Bio gas plant maintenance
• Mechanical Maintenance workshop & Utility services
• Identified cost effective projects and implementation

Pre-clinkerisation (Line-III), cooling system studied and installed energy efficient pump – saving @ 20 KWH

Cement mill 2&3 compressed air system optimized and reduced compressed air power by 0.55 kWh/Mt of cement.

• Kiln, Cooler, Preheater, Baghouse, ESP & clinker transport Ckt., Coal firing system maintenance for both lines
• Kiln shell replacement,
• Kiln Tyre replacement.
• COWL Shell replacement.
• Calciner vessel bottom extension and feed point relocation for 100% pet coke utilization.
• Cooler compartment modified and stopped one cooler fan for power consumption reduction.
• Kiln outlet hood nose ring modified and provision make for cooling air equal flow distribution for enhancing tip casting life.
• Coordination of hot kiln alignment.
• Kiln tyre Modified retainer ring installation.
• Kiln string fan inlet modification.
• Pyro jet burner installation.
• Operation and Maintenance of kiln circuit auxiliary equipment.
• CF Silo cleaning and internal fluxo slide fabric replacement.
• Compliance of statutory norms of dust emission by effective maintenance of baghouse and ESPs

• Operation and maintenance of compressors, pumps & Blowers for entire plant
• Screw compressor installation.
• Air controller installed for air consumption optimization.
• Energy efficient water pump installation.
• Cooling tower refurbishment.
• Major equipment overhauling at Workshop.

VRM Roller assembly.

Roller press roller assembly.

Kiln and cement mill main gear box overhauling.

Cooler Hydraulic cylinder overhauling.

• Co-ordinator for IMS system implementation in Dept
• Co- ordination of utility vehicles requirements for entire plant (Online booking software developed for escort, crane, forklift, trucks, man lift requirements)

• Operation and maintenance of VRM – ATOX mill and LSSR.
• Rawmill main gear box TTVL 3480 A overhauling.
• Rawmill capacity enhancement by following changes in rawmill circuit.

Roller and table liner Metallurgy change (Sinter cast liner installed)

Rawmill fan replacement.

Mill inlet feeder capacity upgradation.

Separator bottom cone valve modification.

Rawmill feeding circuit upgradation.

Rawmill cyclone swirl type dip tube installation.

Belt bucket elevator upgradation (Silo feed and kiln feed).

• Operation and Maintenance of VRM circuit auxiliary equipment.
• Reclaimer operation and maintenance

Operation and maintenance of VRM – ATOX mill and LSSR (Lime stone stacker and reclaimer)

Executed major jobs for upgradation of plant capacity from 6500 TPD to 8100TPD.

• Preheater top KS and twin CS cyclone replacement.
• Down comer duct KS and CS replacement.
• Smoke gas fan replacement.
• Cooler fan replacement.
• Calciner vessel height extension (25 Mtr to 32 Mtr)

Operation and Maintenance of Pre-clinkerisation area

• Cement mill No-3 Commissioning.
• Operation and maintenance of Ball mills and packing plant.
• Girth gear replacement of ball mill.
• Conveying equipment – Belt conveyor, Bucket elevator, Screw conveyor maintenance.
• Clinker and gypsum feeding circuit maintenance