Maintenance Manager with 16 years of experience (Ferrous and Non ferrous and Automotive)overseeing maintenance operations, preventive maintenance programs, and technical teams. Strong leadership, safety-focused, and results-driven, with a consistent record of improving equipment reliability, reducing downtime, and optimizing maintenance budgets, cost saving, energy saving, continues improvement .
Hi, I’m
BHARATHIRAJA G
Maintenance Manager
Coimbatore,TN
Summary
Overview
19
years of professional experience
4
Languages
Work History
Krishnaveni Carbon Products Private Limited
Maintenance Manager
03.2025 - Current
Job overview
- Planned scheduled maintenance outages as part of preventive maintenance program.
- Managed a team of technicians, providing guidance and support for skill development and performance improvement.
- Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
- Scheduled regular inspections of equipment and facilities to manage wear and tear.
- Documented inventory of spare parts to enable tracking history and maintain accurate records.
- Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
- Reduced downtime by efficiently overseeing the maintenance team and prioritizing tasks according to urgency.
ROOTS CAST PVT LTD
Maintenance Senior Engineer
06.2019 - 02.2025
Job overview
- Reporting to: Maintenance Head
- Period: Jun 2019-Feb 2025 (Month)
JJ PUMPS PVT LTD
Engineer– Maintenance
12.2017 - 05.2019
Job overview
- Reporting to: Plant head-(G.M)
- Period: Dec 2017 - May 2019 (month)
AUTO COATS
Engineer– Maintenance
05.2016 - 12.2017
Job overview
- Reporting to: Business head &Plant
- Period: May 2016 - Dec 2017 (month)
Dev International (Solar Division)
Engineer– Project
11.2014 - 04.2016
Job overview
- Reporting to: GM – Plant head
- Period: Nov 2014 - April 2016 (1years 5 month)
Jaya chandhara industries (p) ltd
Engineer – Maintenance
06.2012 - 10.2014
Job overview
- Reporting to: Head Operation / GM
- Period: Jun-2012-Oct 2014 (2 years 4 months)
LGB Forge LTD
Electrical - Maintenance
06.2007 - 04.2012
Job overview
- Reporting to: HOD- Maintenance manager
- Period: JUN- 2007-APRIL- 2012 (4 years9months)
Education
Sri Ramakrishna mission vidyalaya polytechnic collageCoimbatore, Tamil Nadu, India
Diploma from Electrical&ElectronicsEngineering, ITI (Electrical)
University Overview
Residential Address: 6/523 thelungupalayam, Pillaiyappampalayam (PO), Annur [VI]
Indian Institution of Engineers Kerala
B.Tech Electrical Engineering (AMIIE)
University Overview
Skills
Team leadership
Accomplishments
Accomplishments
- Reduce the blower capacity from 5HP to 0.25HP in melting furnace
- Replace Biomass Energy instead of LPG in Aluminum melting
- Reduce the Electrical holding furnace rating from 60KW to 36KW
- (This project reduced CO2 emission to 700MT)
AWARDS
AWARDS
Energy Reduction Based Project:, QCFI - Golden Award, NCQCI - Per Excellent Award, GDC Tech – Best Energy Saving Project, APRC - Best project for energy saving with distinction
Training Program Attended
Training Program Attended
- IATF 16949 & ISO 9000-2015 ,EMS 14001
- Energy conservation techniques
- Energy Audit
- Achieve zero breakdown
- Fire fitting
- First Aid
- Supervisor skilled
- Safety audit
- Kaizen , 5'S
- Generator maintenance.
- Environmental
- EOHS Trainning
Declaration
Declaration
I hereby declare that the above information's are true to the best of my knowledge. Thanking you Yours Truly, G. BHARATHI RAJADuties & Responsibilities
Duties & Responsibilities
Mainly in Maintenance department of pressure die casting M/C and all M/C Maintenance planning & executing as per the Monthly preventive Maintenance plan, Team leader for various projects, Using Energy Conservation techniques in various Machine and Fuel fried, (Diesel and LPG) and Electrical Furnaces.Field Experience
Field Experience
- Maintenance Planning & executing as per the Monthly Preventive Maintenance plan.
- Assuring Machines Reliability and Main ability through increasing MTBF and Reducing MTTR
- Carry out the Breakdown Maintenance and Corrective action for breakdowns
- Maintaining the critical spares and reducing the inventory cost through standardization
- Brainstorming the root cause for the Machine Failures and implementing the corrective / Preventive actions
- Why why analyzing the Machine break down details, Machine related casting problem and founding Root cause and executing actions
- Erection and commissioning of New Machines and Utilities
- Maintaining Genset, compressors and cooling Towers
- Calibrating process control Equipments
- Preparation and updating of maintenance records
- People management in Maintenance activities
- Knowledge in TPM Activities, 5'S concepts, Kaizen and POKA YOKE
- TPM- Pillar activities (PM Pillar and JH, KK, Member)
- 5'S Team member
- Safety Committee member
- Reducing the machine Breakdowns
- Reducing the power consumption projects(DCM& Melting Furnace)
- ETP, STP & RO plant operations.
- Legal activates TNEB, TNPCB, and Electrical Inspectorate
- Productivity improvement activities (Auto Die coat system in Die Casting Machine, Auto Plunger Lubrication, introduced Multi Ejection system,Diecasting idle off machine,VFD in multi speed assign in DCM)
Type of Machine handled
Type of Machine handled
- HPDC Machines - 80 T to 1400 T (HMT, BUHLER, TOSHIBA & TOYO)
- CNC &VMC &VTL - LMW,JYOTHI,MAZAK,GEDEE,FAGOR,MORATEK
- Trimming Presses - 87to600 T Hydraulic and Hydro Pneumatic
- Vibrofinish - 120 L to 600L Dalal Engg.
- Shot Blasting - Rotary barret and Blast type
- Plc (Handling) - DELTA,ABB,SIEMENS,OMRON, FETEK, KEBA
- Cooling Tower - 150 TR
- Diesel Genset - 1010 KVA, 750KVA,550 KVA(Cummins& VOLVO).
- Screw Compresses - 570 CFM, 120 CFM(ELGI & Atlas cop G90 & G70 IR)
- RP Compressor - 15 HP
- Electrical furnace -63 to 250 KW Electrical Heating Furnaces (Induct them & SKF & SILCARB & ELMAN )
- Shot Blasting -Rotary barrel and Blast type ( Surfex)
- 1600 T SMERAL Hot forging Machines, Cooling conveyors and Induction Coil
- Coining machines - 650 T Chinfong,KJ Hydraulic Press
- Trimming Machines - 250 T TMT Press
- HVAC -33,22,11 KV
- Transformer handling for power house -3000,1250,1000(kva)
- Solar Projects- i.on-grid, off – grid, ii. Mega watt projects Handling All Type Solar Projects handling
Timeline
Maintenance Manager
Krishnaveni Carbon Products Private Limited
03.2025 - Current
Maintenance Senior Engineer
ROOTS CAST PVT LTD
06.2019 - 02.2025
Engineer– Maintenance
JJ PUMPS PVT LTD
12.2017 - 05.2019
Engineer– Maintenance
AUTO COATS
05.2016 - 12.2017
Engineer– Project
Dev International (Solar Division)
11.2014 - 04.2016
Engineer – Maintenance
Jaya chandhara industries (p) ltd
06.2012 - 10.2014
Electrical - Maintenance
LGB Forge LTD
06.2007 - 04.2012
Sri Ramakrishna mission vidyalaya polytechnic collage
Diploma from Electrical&ElectronicsEngineering, ITI (Electrical)
Indian Institution of Engineers
B.Tech Electrical Engineering (AMIIE)