Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic

Bharath Kumar Rajasekaran

Chennai

Summary

Dynamic PLM & Digital Vehicle Configuration Specialist with a strong background in automotive design, EBOM structuring, and product lifecycle management. Utilizing 3DEXPERIENCE (3DX), Teamcenter, and CAD tools, with expertise in managing vehicle configurations, BOM attributes, CAD modification and engineering change processes. Passionate about automotive technology, digital transformation and ensuring seamless integration of engineering and manufacturing data.

Overview

2
2
years of professional experience
1
1
Certification

Work History

Junior Engineer

FORD MOTORS (Deputed - RLE International)
06.2024 - Current
  • Product Modeler & EBOM Specialist
  • Spearheading the configuration of digital vehicle models (CDV) in Ford’s PLM ecosystem, ensuring Features, Variants, and BOM structures by Verification and Validation.
  • Managing Engineering Bill of Materials (EBOM) structures across Teamcenter, Ford’s BOM tool, and 3DEXPERIENCE (3DX).
  • Defining and maintaining BOM attributes, ensuring accuracy in part configurations, dependencies, and manufacturing feasibility.
  • Performing audits for the tooling and costing of parts for various vehicles with collaborating with the financial teams.
  • Collaborating with cross-functional teams (engineering, manufacturing, and IT) to optimize product configuration, change management, and data migration.
  • Ensuring the CAD positioning in and its clearance and performing the CAD modification based on the requirement.
  • Driving process automation & data validation to enhance efficiency and minimize errors in vehicle BOM management.
  • Key Achievements:
  • Successfully contributed to Ford’s transition from legacy PLM systems to 3DX, ensuring a smooth EBOM migration.
  • Optimized feature management workflows, accelerating vehicle development cycles.
  • Acted as a key link between engineering & IT teams, facilitating seamless digital vehicle lifecycle management

Design Engineer

BROSE Group
11.2023 - 04.2024
  • Designed and developed door modules and tailgate lift systems for automotive applications.
  • Created and managed 2D drawings, GD&T, and manufacturing-ready technical documentation.
  • Conducted design reviews, feasibility studies, and tolerance analysis to ensure compliance with automotive standards.
  • Collaborated with cross-functional teams, including suppliers, manufacturing, and testing to optimize product performance.
  • Ensured cost-effective and manufacturable designs while maintaining high-quality standards.
  • Creation and managing of BOM, material and drawing number via SAP and 3D-Experience platform.

Student Trainee

Aswin Cold Forge
12.2019
  • Monitoring the materials in warehouse and analysing the inventory cost.
  • Analysing the customer demands and providing required material quantity to planners.
  • Managing the deliveries with forwarder for on time delivery to avoid congestion in unloading space.

Education

M.Sc. - Vehicle Engineering

Kaunas University of Technology
06.2023

B.E. - Mechanical Engineering

St. Joseph's Institute of Technology
11.2020

Skills

  • SAP MM
  • Teamcenter-SIEMENS
  • 3D-Experience
  • Microsoft Office – Excel
  • Power BI
  • Python
  • QlikSense
  • Macros and Automation
  • GD&T
  • CATIA V5
  • SOLIDWORKS
  • ANSYS
  • MATLAB
  • FMEA
  • CFD Analysis
  • Six Sigma
  • Lean Principles
  • Value Analysis and Value Engineering
  • Analytical thinking
  • Cross cultural communicator
  • Data analysis
  • Engineering documentation
  • Cost analysis

Certification

  • Supply chain Management
  • Demand Forecasting
  • Blockchain in Supply chain
  • PLM, Value Chain, and Smart Factory in Industry 4.0 - IITM

Languages

English
German A1
Tamil
Telugu

Timeline

Junior Engineer

FORD MOTORS (Deputed - RLE International)
06.2024 - Current

Design Engineer

BROSE Group
11.2023 - 04.2024

Student Trainee

Aswin Cold Forge
12.2019

B.E. - Mechanical Engineering

St. Joseph's Institute of Technology

M.Sc. - Vehicle Engineering

Kaunas University of Technology

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Bharath Kumar Rajasekaran