Summary
Overview
Work History
Education
Accomplishments
Timeline

Venkatarao. G

Hyderabad

Summary

Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success. Encouraging manager and analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. Proficient in using independent decision-making skills and sound judgment to positively impact company success. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.

Overview

23
23
years of professional experience
8
8
years of post-secondary education

Work History

Production Head-plant

Embedded IT Solutions
Hyderabad , Telengana
06.2022 - Current
  • Provide technical leadership and engineering support in critical manufacturing operations to meet and sustaining process yield 99%, cycle time, cost targets, process improvement and new process development
  • Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs
  • Oversaw daily operations of 350 peoples and 24000sq
  • Ft
  • Manufacturing plant
  • Reduced costs by eliminating materials waste and unnecessary labor hours
  • Provided direction and leadership to all levels of employees and managers
  • Directed employees and related programs to maximize team productivity and facility output
  • Optimized processes to maximize efficiency
  • Created plant policies and procedures for safe and productive operations
  • Implemented useful inventory management and tracking systems to reduce costs and improve operations
  • Maintained quality of product with robust inspections and assessment team
  • Identified and implemented viable strategies for continuous improvement
  • Planned operations to meet established schedules, factoring in order demands and business forecast
  • Implemented MES system to complete plant

DGM Production|CYGNI ENERGY PVT LTD
HYDERABAD
12.2016 - 06.2022
  • Having experience in Home based and EV batteries assembly with cell type NMC Lithium-ion ( 3 Years)
  • Planning, organizing and running optimum day-to-day operations to meet our customers’ Expectations
  • Complete Responsibility for production output, quality and on-time delivery
  • Developed systems and processes that track and optimize productivity and standards, metrics and
  • Performance targets to ensure effective return on assets
  • Planning Machinery and set up for upcoming production forecast
  • Taking care of Entire Production unit From Product validate to dispatch
  • Initiated Complete Electronic Vehicle Line setup to meet Automobile industries
  • EV line Assembly and test Process setup has done
  • Lithium Ion cells Validation process and monitoring of behavior with BMS
  • Lithium Ion battery and BMS (Battery Monitoring system) validation
  • EMS Vendor evaluation and Process validation for all existing and upcoming products
  • Developed Test tools in house
  • Service process stream lined and implemented corrective actions are implemented during production assembly
  • Reporting teams are SCM, Production ,Process, Quality ,Store and Logistics
  • Preparing Report for Management Review
  • Increasing production capacity and flexibility while minimizing unnecessary costs and
  • Maintaining with quality standards

Production and Process Manager

EMBEDDED IT SOLUTIONS
HYDERABAD
06.2014 - 12.2019
  • PROCESS ,PPC,NPI & PRODUCTION )
  • JUNE -14 TO DEC, 16
  • Introduce new products from design engineering into and through manufacturing concerning the assembly process,cost,materialflow,quality,etc
  • Manages the planning, development and implementation of printed circuit board assembly (PCBA) processes including failure analysis during the new product introduction
  • Finalizing product design with production in mind is a critical step in optimizing the time, resources and cost of actual production (Design for Manufacturability DFM)
  • Determine & drive to completion all manufacturing changes that improve quality, lead time, cost, etc
  • Flux and solder chemistry selection as per customer requirement (both lead and lead-free)
  • PCB/PCBA fixture and tooling design
  • Stencil fabrication and modification for the new product
  • ISO ,EMS certified company and we are going for Ohsas and TS 16949 certification
  • Derive manufacturing implications of product design requirements and component selection versus the product life cycle
  • Assembly and rework process development
  • PCBA machine capability: paste printing, component placement, reflow, wave
  • Failure analysis competency to setup, conduct, and analyze experiments and data
  • Development and introduction of new processes as applicable to Print Circuit Board Assembly (PCBA) manufacturing
  • Responsibility for all technical documentation (,Procedures ,WI's etc.)
  • Customer quality data management (Production, CAPA)
  • Cost reduction activities
  • Improvement of SMT assembly process
  • Optimize, setup/programs to improve effectiveness
  • Preparing PPAP ( Process Flow, FMEA,Work instruction ,Critical process Defining )for recommended customer
  • Analyze yield of SMT processes to ensure process capabilities and throughput
  • Analyze SMT defects to determine likely failure modes
  • Design/Development of new tooling for new/existing processes, including
  • 8D report preparation .

Sr Engineer

SMT, SANMINA –EMS
Chennai
02.2013 - 06.2014
  • AS 9100C (Aerospace) and TS16979 certified company, Managed SMT ,PTH & Backend machines Process and Maintenance activities including organization of programming of Fuji NXT, DEK, AOI, JT Reflow Machine, Tamuara Wave soldering ,PVA conformal coating, Depaneling,3M Sealing machine, Unit lifters and Strapex machine ,PVA gel dispenser Degreaser and Aquaes cleaning machine
  • Creating process parameters, study DOE and DFM of Wave soldering, conformal coating and records for Process Parameters, maintenance of records, audit scheduling, PM scheduling, and Production Operation support
  • Attending Break downs and controlling the Process Issues through Preventive maintenance
  • Specialist in Aqueous Cleaning process Setup for Medical Product and DI Water Treatment Plant system maintains 10Mega Ohms resistivity
  • Proficiency In procedures and methods, diagnosing, breakdown problems, monitoring and controlling maintenance costs & Hands on experience in achieving high productivity with management of men, material & machine
  • Created and maintained work instruction procedures and lead process improvement initiatives, Process Optimization as well as support and expertise in SMT & Back END Process & maintenance of all records
  • Stencil, Wave Pallets fabrication and modification for the new product
  • Establish and implements line improvement projects to increase productivity and reduce labor costs
  • MTTR and MTBF maintaining to bring down the down times, improve the Machine efficiency and minimizing the spares
  • Department KPI Report preparing and presenting in house and Other country sites
  • Leading a team of 22 technicians ,3 Shift Engineers & reporting to Manager

Team Leader

NOKIA INDIA PVT LTD
Chennai
04.2006 - 02.2013
  • Lead programming, troubleshooting and maintenance of SMT equipment, including Fuji NXT, DEK ,AOI, Ersa Reflow oven
  • Setting up & verifying processes/Tracking Mechanisms – Identify gaps based on inputs from execution/design
  • Monitoring & improving the First pass yield through data collection as well as improve the productivity by Optimization of cycle time
  • Programming of new products (Fujiflexa SOFTWARE) ,ECN changes and Cycle time reduction projects done , to improve the productivity
  • Leading a team of 28 technicians & reporting to Manager
  • Validating the equipments by Periodic Calibration
  • Supporting for Process setup for different products and ECN changes
  • Maintaining ISO Documents and conducting Internal audit for lines
  • PM Planning and Making sure that work is carried out efficiently to finish within given time of span
  • Planning spares and minimizing the spares inventory
  • Preparing EMS (Environment Management System) documents and involving Waste Minimizing projects
  • Preparing HIRA for all machineries and all activities for OHS certification
  • Equipment layouts and installation
  • Preparing OEE report for Management review, taking corrective actions and executing the corrective actions during PM
  • Implemented Lean manufacturing concept.

SMT, Charge, SOLECTRON CENTUM ELECTRONICS LTD
Bangalore
07.2005 - 04.2006
  • Programming of new products (FUJI F4G SOFTWARE )
  • Leading a team of 15 technicians
  • Responsibility of productivity of start to end product
  • Production planning based on Machine capabilities , Plan and organize the daily production activities
  • Work closely with departments for process improvement & product quality assurance
  • Daily reports maintaining (Production, component drop page, FPY, Rework boards, Scraped material) with the help of respective areas technician
  • Closely Involving to reduce the speed loss in order to increase the productivity
  • Calculating tact time and estimating time to complete product as well as fixing the targets
  • Analyzing the skills and providing the Multi skill training for technicians
  • Closely working with customer in order to improve the quality and reduce the quality issues
  • Supervise day-to-day operations of Front End Engineering Department to ensure optimum productivity
  • ECN preparation and follow-up an implementation

Shift Lead

RANGSONS ELECTRONICS
Mysore
08.2002 - 07.2005
  • Programming and maintenance of FUJI CP-643 chip shooter, IP3-IC PLACER, GP6-PRINTER (FUJI CAM-SOFTWARE), MY-9 FOR BGA & ALL COMPONENTS PLACEMENT
  • In charge of whole SMT and PTH lines as an Assistant Officer Machine Operations
  • Involving to solving process problems in PTH & SMT process
  • Attending all breakdowns
  • Production Planning & Guiding Associate to meet production targets
  • Preparing process flow for new products
  • Implementing NPI (programming for Pick & place ,printing machine ,Glue and set up profile for Reflow)
  • Periodic Process Validation and verification of SMT line Equipments
  • Following IPC 610D standards as per customer requirement
  • Taking corrective action on solved problems
  • Training for new associates
  • Maintaining SPC for all processes

Shift Incharge

MICRO-D INFOTECH LTD
Bangalore
03.2001 - 08.2002
  • Programming and operation of FUJI CPIV chip shooter & GP3, GL2, IP2 (MCS-SOFTWARE) &Juki 710,740
  • Responsible for minor maintenance of all machines
  • Maintaining ISO documents
  • Giving training to new trainers
  • Responsible for Production targets achieving.

Education

Bachelor of Science - Electrical, Electronics and Communications Engineering

Andhara University , Vizag
1994.03 - 1998.02

Btech - Electronics And Communication

SRM University , Chennai
01.2008 - 03.2012

Accomplishments

  • Created highly effective new program that significantly impacted efficiency and improved operations.

Timeline

Production Head-plant - Embedded IT Solutions
06.2022 - Current
- DGM Production|CYGNI ENERGY PVT LTD
12.2016 - 06.2022
Production and Process Manager - EMBEDDED IT SOLUTIONS
06.2014 - 12.2019
Sr Engineer - SMT, SANMINA –EMS
02.2013 - 06.2014
SRM University - Btech, Electronics And Communication
01.2008 - 03.2012
Team Leader - NOKIA INDIA PVT LTD
04.2006 - 02.2013
- SMT, Charge, SOLECTRON CENTUM ELECTRONICS LTD
07.2005 - 04.2006
Shift Lead - RANGSONS ELECTRONICS
08.2002 - 07.2005
Shift Incharge - MICRO-D INFOTECH LTD
03.2001 - 08.2002
Andhara University - Bachelor of Science, Electrical, Electronics and Communications Engineering
1994.03 - 1998.02

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Venkatarao. G