BHERARAM SUTHAR

• Managing production planning and control throughout the entire site
• Creating and maintaining documentation for Management Information Systems (MIS) and Integrated Management Systems (IMS)
• Implementing process inputs and equipment modifications to align with new product and process/project developments
• Design basis and equipment sizing for new projects or modifications
• P&ID / PEFS and other process documents preparation and review
• Conducting equipment decontamination procedures for product changeovers
• Analyzing production data and addressing issues related to norms, quality, yield, and overall process improvement
• Ensuring the safety of plant operations, personnel, and equipment
• Evaluating the performance of Distributed Control Systems (DCS) and field operations, Simulation report preparation
• Operating control and Safeguarding Philosophy for Field and DCS
• Successfully managed budgets and allocated resources to maximize productivity and profitability.

• Functioned as the autonomous Plant Head; administered Production Planning & Control
• Spearheaded the preparation and upkeep of MIS and IMS documentation
• Took charge of enhancing plant capacity and yield, targeting an increase from 60 to 75 MT/month
• Implemented process inputs and equipment adjustments in alignment with new process and project developments
• Executed equipment decontamination procedures to facilitate product changeovers
• Conducted in-depth analysis of production data and addressed issues to enhance standards, quality, yield, and more
• Held accountability for the plant's safeguarding and operations control, the well-being of personnel, and the integrity of plant equipment
• Performed evaluations of DCS and field operations, review simulation reports, interlocks etc
• P&ID's and other process documents preparation and review for new projects or modifications

• Led MIS and Production Planning & Control in MPP-1 and MPP-3
• Served as a member of the Implementation Team for the 5S and DuPont Safety System within the plant
• Successfully managed various projects, including the establishment of a new MPP Plant, a 24 KLD Spray Dryer, a 30 KLD MEE, a 72 KLD MEE, Ethanol Recovery System, Effluent Stripper, Bio-ETP, ATFD, and Oxidation Plant
• Prepared and reviewed P&ID's, PFD's and other process documents for new projects
• Provided design basis and operations control philosophy for new projects and modification of the existing plant
• Provided Process inputs to instruments datasheets in the new projects
• Prepared and reviewed simulation reports for the new Projects
• Successfully led responsibility of safeguarding the plant, people and material
• Conducted pilot-scale trials for new products in collaboration with the R&D team
• Led the Plant Capacity Improvement Project, aiming to increase production from 70 MT to 150 MT per month
• Managed contract manpower for plant operations and loading/unloading activities; administered ETP operations for over 1.5 years.
• Performed routine utility calculations
• Provided basis and inputs for Equipment sizing, pump and line sizing for new projects and modifications

• Led the preparation and upkeep of MIS and IMS documentation
• Managed DCS operations; administered the commissioning and startup procedures for the New MPP plant
• Contributed to taking the lead in improving the yield from 65% to 73%
• Performed equipment decontamination for product changeovers
• Analyzed production data and addressed issues related to standards, quality, yield, and more
• Provided process inputs to instruments datasheets in the new projects and modifications
• Responsible for Operating control and Safeguarding the plant and people
• Prepared P&ID's, PFD's and other process documents
• Controlled tasks such as data entry, raw material management, finished goods dispatch, and transfers.

• Supervised and fine-tuned the processes related to Phosgene gas and a range of Phosgene-based Specialty Chemicals, including patented products from Bosch & Lomb
• Served as a member of the Implementation Team to enforce cGMP practices at the site
• Addressed troubleshooting and improvement needs in areas such as standards, quality, and yield
• Conducted pilot-scale trials in collaboration with the R&D Department for the development of new products
• Managed various chemicals, including PHOSGENE gas, Amines, Chloro-Formates, Isocyanates, and Chlorides
• Administered High Vacuum Distillations and Fractional Distillation Processes.

Production activities

• Field Operations
• Reviewed and Studied Simulation reports
• Reviewed P&ID's and prepared PFD's
• Studied and reviewed Operating control and Safeguarding Philosophy