Bhushan Mohan Dharaskar
Operation Excellence Enginneer
Indore
Summary
Detail-oriented team player with strong organizational skills. Ability to handle multiple projects simultaneously with a high degree of accuracy.
Overview
8
8
years of professional experience
5
5
years of post-secondary education
2
2
Languages
Work History
Operational Excellence executive
Sainest Tubes Pvt ltd
Gandhinagar
05.2022 - Current
- To lead OPEX projects like OEE, SCM, Scarp Reduction, ERP, Process Audit Score, and KRA for achieving company-level objectives through effective reviews, audits, rewards, and training for new projects as well as sustaining their achievement
- Ensure that top management's expectations and targets are achieved by carrying out timely reviews to identify any gaps
- To ensure monthly OPEX deliverables are completed > 80% to achieve company-level objectives
- To ensure that audits are conducted by yourself and other qualified auditors to sustain results of projects like SCM, OEE, etc
- Sharing weekly change actions with all HODs and ensuring that do so with their subordinates.
- In event of difficulties, raise them in advance
- Act as change agent to develop culture of continuous improvement, lead and motivate others to take action, and accomplish improvement goals through teamwork
- To give comments on accuracy of data considering floor, feeling, and figures
- To ensure that HODs present their KRA and provide support or guidance for preparing presentation and finalizing documents, visuals, OPLs, and graphs
- To ensure that minutes are prepared, actions are summarized in action master bank and followed up
- Ensuring weekly reviews are conducted timely for corrective action and ensuring non-conformities are transferred to corrective action master bank.
- Located bottlenecks to streamline existing processes.
- Prepared and drafted new policies to benefit company in meeting its objectives.
- Introduced new methods, practices, and systems to reduce turnaround time.
- Launched new rewards program to identify and celebrate staff performance.
- Identified trends and assessed opportunities to improve processes and execution.
Lean Manufacturing Consultant
Here Quality Excellence Pvt. Ltd
Indore - Pithampur
09.2018 - 05.2022
- Coordinating with client company and providing support in system implementation through projects improves 5S by 40% and improves process audit score by 30%
- Achieved complete awareness among all Heads of Departments (HOD) and staff members regarding their Key Performance Indicators (KPIs)
- Under Lean Manufacturing Competitiveness scheme, shop floor training is provided on implementation of Lean tools in two clusters (i.e., printing, packaging, and engineering) of 14 companies, from support to functional heads for implementation of projects undertaken.
- To conduct Review meetings in regular intervals with management for achieving project Deliverables
- To guide team for continuous improvement in various projects undertaken
- Conducting Shop floor training and giving hand-holding support
- Regularly analyzing various data for implementation of lean tools
- Daily follow-up and reminders via WhatsApp and mail
- Supported clients with business analysis, documentation, and data modeling.
- Analyzed problematic areas to provide recommendations and solutions.
- Prepared presentations to explain revisions, enhancements, and process improvements to organization's systems and programs.
- Conducted regular reviews of operations and identified areas for improvement.
- Frequently inspected production areas verify proper equipment operation.
- Educated staff on organizational mission and goals to help employees achieve success.
- Developed and enhanced personnel work instructions to clear up confusion and boost performance.
Quality Assurer
Suryavanshi Machine tools Pvt. Ltd
Pithampur
09.2017 - 09.2018
- Participated in External and Internal ISO 9001:2015 and IATF 16949 Audit
- Assisted in filling CAPA for non-conformities of conducted Audits.
- Responsible for updating quality-related documents.
- Managed QMS activities with consultant company
- Assisted in preparation and updating of PPAP documentation.
- Implement Audit Plan and Audit Checklist
- Worked with specific production team members to rectify production issues and maintain high-quality final products.
- Supervised production workers to identify areas in need of improvement for high-quality production.
- Documented findings and produced reports to aid management in assessing and correcting quality concerns.
- Supervised production workers to identify areas in need of improvement for high-quality production
- Developed checklists to coordinate inspections with departmental managers
- Presented clear, organized data in graphs, charts, tables and written reports
- Identified and helped resolve non-conforming product issues
Management Representative Cum Quality Assurer
Rivoltech Auto Engineering Pvt. Ltd
Pithampur
05.2016 - 08.2017
- Inspects in-process production by confirming specifications, conducting visual and measurement tests, communicating required adjustments to production supervisor.
- Approves finished products by confirming specifications, conducting visual and measurement tests, returning products for re-work, and confirming re-work.
- Keeps measurement equipment operating by following operating instructions and calibration requirements and calling for repairs.
- Documents inspection results by completing reports and logs, summarizes re-work and waste, and inputs data into quality database.
- Responsible for maintaining and updating all necessary documentation related to QMS, including policies, procedures, work instructions, and records.
- Coordinated for conducting internal audits to assess effectiveness of ISO 9001:2015, IATF 16949, EHS.
- Regularly collecting data from various processes or production lines and submitting Statistical Process Control (SPC) data to Quality Head.
- Assisted in organizing and overseeing assignments to drive operational excellence.
Graduate Engineer Trainee
Pinnacle Industries ltd, Sainest Tubes Pvt. Ltd
Pithampur
04.2015 - 03.2016
Education
Bachelor of Engineering - Mechanical Engineering
Indore Institute of Science Technology (IIST), Rajiv Gandhi Technical University
Indore 06.2010 - 05.2014
Higher Secondary (12th) - PCM
Govt. Higher Secondary School
Mhow 06.2008 - 05.2009
High School -
M.P. State Board
Mhow 06.2006 - 05.2006
Skills
Data Analysis
undefinedTimeline
Operational Excellence executive
Sainest Tubes Pvt ltd
05.2022 - Current
Lean Manufacturing Consultant
Here Quality Excellence Pvt. Ltd
09.2018 - 05.2022
Quality Assurer
Suryavanshi Machine tools Pvt. Ltd
09.2017 - 09.2018
Management Representative Cum Quality Assurer
Rivoltech Auto Engineering Pvt. Ltd
05.2016 - 08.2017
Graduate Engineer Trainee
Pinnacle Industries ltd, Sainest Tubes Pvt. Ltd
04.2015 - 03.2016
Bachelor of Engineering - Mechanical Engineering
Indore Institute of Science Technology (IIST), Rajiv Gandhi Technical University
06.2010 - 05.2014
Higher Secondary (12th) - PCM
Govt. Higher Secondary School
06.2008 - 05.2009
High School -
M.P. State Board
06.2006 - 05.2006
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